Lincoln Electric IM992 manual Welder / Generator Maintenance

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D-6

MAINTENANCE

D-6

 

 

 

WELDER / GENERATOR

MAINTENANCE

STORAGE: Store in clean, dry protected areas.

CLEANING: Blow out the generator and controls peri- odically with low pressure air. Do this at least once a week in particularly dirty areas.

bRUSH REMOVAL AND REPLACEMENT: It’s nor- mal for the brushes and slip rings to wear and darken slightly. Inspect the brushes when a generator over- haul is necessary.

CAUTION

Do not attempt to polish slip rings while the engine is running.

WARNING

Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equip- ment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and pre- cautions.

GFCI MODULE TESTING AND RESETTING PROCEDURE

The GFCI module should be properly tested at least once every month or whenever it is tripped. To proper- ly test and reset the GFCI module:

If the module has tripped, first carefully remove any load and check it for damage.

If the equipment has been shut down, it must be restarted.

The equipment needs to be operating at high idle speed and any necessary adjustments made on the control panel so that the equipment is providing at least 80 volts to the receptacle input terminals.

The circuit breaker for this receptacle must not be tripped. Reset if necessary.

Push the "Reset" button located on the GFCI mod- ule. This will assure normal GFCI operation.

Plug a night-light (with an "ON/OFF" switch) or other product (such as a lamp) into the Duplex receptacle and turn the product "ON".

Push the "Test" button located on the GFCI module. The night-light or other product should go "OFF".

Push the "Reset" button, again. The light or other product should go "ON" again.

If the light or other product remains "ON" when the "Test" button is pushed, the GFCI module is not work- ing properly or has been incorrectly installed (mis- wired). If your GFCI module is not working properly, contact a qualified, certified electrician who can assess the situation, rewire the GFCI module if neces- sary or replace the device.

VANTAGE® 300

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Contents Vantage Safety Depends on YouSafety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionPrécautions DE Sûreté IvSAFETYOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTAbLE of Contents Section D ViiSection E Section FAIR Cleaner Engine Idler Muffler Engine Protection Height Width Depth WeightEmissions Fuel System Governor VantageReceptacles Auxiliary Power Circuit bREAKER Other Circuit bREAKERSVRD Voltage Reduction Device Safety PrecautionsLocation and Ventilation StackingVehicle Mounting TowingOIL PRE-OPERATION Engine ServiceFuel Engine Cooling SystemElectrical Connections Remote ControlMachine Grounding Welding TerminalsWelding Output CAbLES Auxiliary Power ReceptaclesTotal COMbINED Length of Electrode and Work CAbLES Duplex Receptacles and Gfci ModulesSTANDbY Power Connections Connection of Vantage 300 to Premises Wiring Connection of LN-15 to the Vantage Shut the welder off Connection of Lincoln Electric Wire FeedersAcross The-Arc Model Control Cable ModelInstallation General Description Figure b.1 Weld Mode Selector SwitchWire Feeder Voltmeter Switch Ground StudTAbLE b.1 Engine Controls Coolant Temperature GAUGE-A indicatorGlow Plug Push bUTTON Electric Fuel GAUGE- The electric fuelStopping the Engine Welder OperationTypical Vantage 300 Fuel Consumption Typical Current Ranges 1 for Tungsten ELECTRODES2 TIG WeldingDownhill Pipe Welding TAbLE b.3Auxiliary Power Wire WELDING-CVARC Gouging TAbLE b.4Wire Feeder Options TIG OptionsPLASMA CUTTING Engine Oil Change Routine MaintenanceOIL Filter Change AIR CleanerSingle- and Two-Stage Engine Air Cleaners Service InstructionsTightening the FAN bELT Cooling SystemBLEEDING the Fuel System See Deutz engine manualServicing Optional Spark Engine AdjustmentArrestor Fuel FilterGfci Module Testing and Resetting Procedure Welder / Generator MaintenanceTROUbLESHOOTING Symptoms PRObLEMSPOSSIbLE Cause Recommended Course of ActionWelding without a control cable Contact your local Lincoln Faulty PC board or welder alterna Your local Lincoln Authorized Field Service FacilityDiagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams L12573-1 Dimension PrintVantage Precaucion Warnung