Lincoln Electric IM986 manual Power Wave Utilities

Page 15

A-6

 

INSTALLATION

A-6

 

 

 

OPTIONAL EQUIPMENT

 

 

System

Part No.

Description

 

 

Identifier

 

 

 

 

 

K1796-xx

Coax Cable. Recommended to minimize the effects of the weld cable loop inductance and maximize perfor-

 

 

mance in critical high speed pulse applications.

 

 

Coaxial Weld Cable

K2593-xx

Note: K1796 coaxial cable is equivalent to 1/0 standard cable. K2539 coaxial cable is equivalent to AWG #1

 

 

standard cable. Connecting coaxial cables in parallel to increase current carrying capacity can significantly

 

 

 

reduce their inductance minimizing properties, and is therefore NOT RECOMMENDED. Consult the Output

 

 

 

Cable Guidelines for further information.

 

 

External Dress

K2709-xx

External Dress Cable. Heavy duty externally mounted 14pin wire feeder cable for use with robot arms not

 

Cable for Robot

 

 

equipped with an integral cable.

 

 

Arm

 

 

 

 

 

 

 

Personal Computer

Customer

IBM Compatible PC (Windows NT SP6, Windows 2000, Windows XP, or greater) required for use with all

 

Supplied

POWER WAVE® Utilities

 

 

 

 

 

Replacement

K2673-2

POWER WAVE® i400 Replacement Chassis. Complete inverter power section. Intended only as a replace-

 

Chassis

 

ment to be installed in the POWER WAVE® i400 cabinet (includes S26064 POWER WAVE® Utilities CD).

 

 

 

 

 

POWER WAVE i400

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Contents Safety Depends on You Power WaveMar ʻ95 SafetyAUG Electric Shock can killJan IiiMar. ʻ93 Précautions DE SûretéElectromagnetic Compatibility EMC Safety Vii Thank YouTable of Contents Storage Temperature Range Phase InputHeight Width Depth Weight Operating Temperature RangeK2673-23 155C EnclosureClass Class FSafety Precautions InstallationInput Connections Input Fuse and Supply Wire ConsiderationsPower Supply Connection for the Fanuc R30iA Controller Input and Grounding ConnectionsOptional Equipment Connection Diagrams and SystemPower Wave Utilities Fanuc R30iA Controller Mounting Typical Single ARM Typical Master / Slave System Dual ARM I400 TypicalDuty Electrode and Work Connections General GuidelinesTable A.1 PercentTable A.2 Cable INDUCTANCE, and ITS Effects on WeldingRemote Sense Lead Connections Voltage Sensing OverviewSee Figure A.3 Work Voltage SensingVoltage Sensing Considerations for Multiple Arc Systems If Sense Leads are not UsedPower General Guidelines Regarding cable placement, best results will beControl Cable Connections Common Equipment ConnectionsOther SET-UP Issues Electric Shock can kill OperationDirect Current Input Power Three PhaseRecommended Processes and Equipment Product DescriptionCase Front Control Description Case Front115V / 15A Duplex Receptacle Case BackCase Back Components Description Pin Leads FunctionInternal Controls Description POWER-UP SequenceCommon Welding Procedures Internal ControlsConstant Voltage Welding Basic Welding ControlsNon Synergic CV Pulse WeldingOptional Equipment AccessoriesFactory Installed Field InstalledCalibration Specification MaintenanceRoutine Maintenance Periodic MaintenanceFigure D.1a Capacitor Discharge ProcedureHOW to USE Troubleshooting Guide TroubleshootingTable E.1 Using the Status LED to Troubleshoot System ProblemsError Codes for the Power Wave Error Code #Indication Wire Drive Module Problems Recommended SymptomsCourse of Action LED Observe Safety GuidelinesRecommended Weld and ARC Quality Problems DeviceNet PLC Controlled System Passive Mode Power SupplyUnder the Produced Assembly that Touch Sense command From the DeviceNet tabLy connected and configured as Bad Weld Starting Wire Feed problemThrough the wire conduit. Verify Strike Wire Feed SpeedModification Respond quicklyAnalog In Active Selections From the DeviceNet tab Needs to be changed, selectThat Burnback is present for all Analogs Welding set points Bad Weld Ending Burnback Disabled From the DeviceNet tabOther than Analog Scans Between Updates Burnback is present Burnback TimeProblems Possible Recommended Symptoms Enhanced Diagam DiagramsDimension Print Power Wave Aviso DE  Use ventilation or exhaust to Guards off
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