Lincoln Electric IM986 manual Typical Master / Slave System Dual ARM

Page 19

POWER WAVE® i400

Electrode		AutoDrive 4R90
Connection		K2685-2
				FANUC Robotics R-30iA
				"a-cabinet" Controller
AutoDrive 4R90				with Integrated Op Box
AutoDrive 4R90				(Slave)
K2685-2
Wire Feeder					ArcLink XT
Gas					Control Cable
Gas
Air		ARC Mate 1XXiC (Slave)			FANUC Robotics R-30iA
Air					FANUC Robotics R-30iA
					"a-cabinet" Controller
					with Integrated Op Box
		* Electrode			(Master)
		* Electrode	Power Wave i400
		Cable (+)	Power Wave i400		Circuit Breaker
			K2669-2		Circuit Breaker
ARC Mate 1XXiC		Optional Work			(15 Amp)
(Master)		Optional Work
(Master)		Sense Lead (21)			Devicenet
* Electrode					Connector
Cable (+)		Work
		Piece
	Optional Work
	Sense Lead (21)
		Work	* Work	Power Wave i400	Wire Feeder
		Work	Cable (-)	Power Wave i400	Wire Feeder
		Piece		K2669-2	Connector
		Piece			Connector
					Voltage Sense
			Wire Feeder		Connector
			Control Cable		ArcLink
			K1785-XX	ArcLink XT	ArcLink
				Ethernet cable	Connector
				(Internal)	ArcLink XT
					Ethernet Connector

* Work

Cable (-)

Wire Feeder

Control Cable

K1785-XX

* Refer to Output Cable Guidelines for recommended cable size in PowerWave i400 Instruction Manual.

TYPICAL MASTER / SLAVE SYSTEM (DUAL ARM)

A-10

INSTALLATION

A-10

Image 19

Contents Safety Depends on You Power WaveMar ʻ95 SafetyAUG Electric Shock can killJan IiiMar. ʻ93 Précautions DE SûretéElectromagnetic Compatibility EMC Safety Vii Thank YouTable of Contents Storage Temperature Range Phase InputHeight Width Depth Weight Operating Temperature RangeK2673-23 155C EnclosureClass Class FSafety Precautions InstallationInput Connections Input Fuse and Supply Wire ConsiderationsPower Supply Connection for the Fanuc R30iA Controller Input and Grounding ConnectionsOptional Equipment Connection Diagrams and SystemPower Wave Utilities Fanuc R30iA Controller Mounting Typical Single ARM Typical Master / Slave System Dual ARM I400 TypicalDuty Electrode and Work Connections General GuidelinesTable A.1 PercentTable A.2 Cable INDUCTANCE, and ITS Effects on WeldingRemote Sense Lead Connections Voltage Sensing OverviewSee Figure A.3 Work Voltage SensingVoltage Sensing Considerations for Multiple Arc Systems If Sense Leads are not UsedPower General Guidelines Regarding cable placement, best results will beControl Cable Connections Common Equipment ConnectionsOther SET-UP Issues Electric Shock can kill OperationDirect Current Input Power Three PhaseRecommended Processes and Equipment Product DescriptionCase Front Control Description Case Front115V / 15A Duplex Receptacle Case BackCase Back Components Description Pin Leads FunctionInternal Controls Description POWER-UP SequenceCommon Welding Procedures Internal ControlsConstant Voltage Welding Basic Welding ControlsNon Synergic CV Pulse WeldingOptional Equipment AccessoriesFactory Installed Field InstalledCalibration Specification MaintenanceRoutine Maintenance Periodic MaintenanceFigure D.1a Capacitor Discharge ProcedureHOW to USE Troubleshooting Guide TroubleshootingTable E.1 Using the Status LED to Troubleshoot System ProblemsError Code # Error Codes for the Power WaveIndication Wire Drive Module Recommended Symptoms ProblemsCourse of Action LED Observe Safety GuidelinesRecommended Weld and ARC Quality Problems DeviceNet PLC Controlled System Passive Mode Power SupplyUnder the Produced Assembly that Touch Sense command From the DeviceNet tabLy connected and configured as Bad Weld Starting Wire Feed problemThrough the wire conduit. Verify Strike Wire Feed SpeedModification Respond quicklyAnalog In Active Selections From the DeviceNet tab Needs to be changed, selectThat Burnback is present for all Analogs Welding set points Bad Weld Ending Burnback Disabled From the DeviceNet tabOther than Analog Scans Between Updates Burnback is present Burnback TimeProblems Possible Recommended Symptoms Enhanced Diagam DiagramsDimension Print Power Wave Aviso DE Use ventilation or exhaust to Guards off