Lincoln Electric IM986 Case Back Components Description, Pin Leads Function, Rating Plate

Page 31

B-5

OPERATION

B-5

2. THERMAL INDICATOR (THERMAL OVERLOAD): A yellow light that comes on when an over temperature sit- uation occurs. Output is disabled and the fan continues to run, until the machine cools down. When cool, the light goes out and output is enabled.

3. CIRCUIT BREAKER (CB1 - 15 AMP): Protects the 40

volt DC supply for the feeder and machine controls.

4. VOLTAGE SENSE CONNECTOR: Allows for separate

remote electrode and work sense leads.

Pin

Leads

 

Function

3

21

 

Work Voltage Sense

1

67C

 

Electrode Voltage Sense

5. OPTIONAL

DEVICENET

OR SYNC-TANDEM

CONNECTOR: Available as optional kits to support either DeviceNet communication, or synchronized tandem pulse welding. These options cannot coexist.

DEVICENET CONNECTOR (5 PIN - SEALED MINI STYLE):

Pin

Lead

 

 

Function

2

894

 

+24 VDC DeviceNet

3

893

 

Common DeviceNet

4

892

 

 

DeviceNet H

5

891

 

 

DeviceNet L

SYNC-TANDEM CONNECTOR (4 PIN – MS STYLE):

Pin

Lead

 

Function

A

White

 

“Ready” H

B

Black/White

 

“Ready” L

C

Green

 

“Kill” H

D

Black/Green

 

“Kill” L

6.ETHERNET CONNECTOR (RJ-45): Used for ArcLink® XT communication. Also used for diagnostics and repro- gramming the POWER WAVE® i400.

Pin

Function

1

Transmit +

2

Transmit -

3

Receive +

4

---

5

---

6

Receive -

7

---

8

---

7.WIRE FEEDER RECEPTACLE (14-PIN): For connection to the Auto Drive 4R90 and Power Feed 10R wire feed- ers.

Pin

Leads

Function

A

539

Motor +

B

541

Motor -

 

C

521

Solenoid +

 

D

522

Solenoid Common

 

E

845

Tach 2A differential signal

 

F

847

Single Tach input

G

841

+15V Tach supply

 

H

844

Tach common

 

I

Open

Reserved for future use

 

J

GND-A

Shielding drain

 

K

842

Tach 1A differential signal

 

L

843

Tach 1B differential signal

 

M

846

Tach 2B differential signal

 

N

67A / 67B

Electrode Voltage Sense

 

8.NEGATIVE OUTPUT TERMINAL

9.POSITIVE OUTPUT TERMINAL

10.ARCLINK® RECEPTACLE:

Pin

Leads

Function

A

153A / 153B

Communication Bus L

B

154A / 154B

Communication Bus H

C

67B / 67C

Electrode Voltage Sense

D

52 / 52A

+40V DC

E

51 / 51A

0 VDC

11.ON / OFF SWITCH: Controls input power to the POWER WAVE® i400, and when properly inte- grated, the Fanuc R30iA Controller.

WARNING

The POWER WAVE® i400 ON/OFF switch is NOT intended as a Service Disconnect for this equip- ment.

------------------------------------------------------------------------

12. FEEDER STATUS INDICATOR (See Item 1)

CASE BACK

FIGURE B.2

1

2

3

CASE BACK COMPONENTS DESCRIPTION

1.115V / 15A DUPLEX RECEPTACLE

2.CIRCUIT BREAKER (CB2 - 15 AMP): Provides pro- tection for the 115V auxiliary.

3.RATING PLATE

POWER WAVE® i400

Image 31
Contents Safety Depends on You Power WaveMar ʻ95 SafetyAUG Electric Shock can killJan IiiMar. ʻ93 Précautions DE SûretéElectromagnetic Compatibility EMC Safety Vii Thank YouTable of Contents Storage Temperature Range Phase InputHeight Width Depth Weight Operating Temperature RangeK2673-23 155C EnclosureClass Class FSafety Precautions InstallationInput Connections Input Fuse and Supply Wire ConsiderationsPower Supply Connection for the Fanuc R30iA Controller Input and Grounding ConnectionsOptional Equipment Connection Diagrams and SystemPower Wave Utilities Fanuc R30iA Controller Mounting Typical Single ARM Typical Master / Slave System Dual ARM I400 TypicalDuty Electrode and Work Connections General GuidelinesTable A.1 PercentTable A.2 Cable INDUCTANCE, and ITS Effects on WeldingRemote Sense Lead Connections Voltage Sensing OverviewSee Figure A.3 Work Voltage SensingVoltage Sensing Considerations for Multiple Arc Systems If Sense Leads are not UsedPower General Guidelines Regarding cable placement, best results will beControl Cable Connections Common Equipment ConnectionsOther SET-UP Issues Electric Shock can kill OperationDirect Current Input Power Three PhaseRecommended Processes and Equipment Product DescriptionCase Front Control Description Case Front115V / 15A Duplex Receptacle Case BackCase Back Components Description Pin Leads FunctionInternal Controls Description POWER-UP SequenceCommon Welding Procedures Internal ControlsConstant Voltage Welding Basic Welding ControlsNon Synergic CV Pulse WeldingOptional Equipment AccessoriesFactory Installed Field InstalledCalibration Specification MaintenanceRoutine Maintenance Periodic MaintenanceFigure D.1a Capacitor Discharge ProcedureHOW to USE Troubleshooting Guide TroubleshootingTable E.1 Using the Status LED to Troubleshoot System ProblemsError Code # Error Codes for the Power WaveIndication Wire Drive Module Recommended Symptoms ProblemsCourse of Action LED Observe Safety GuidelinesRecommended Weld and ARC Quality Problems DeviceNet PLC Controlled System Passive Mode Power SupplyUnder the Produced Assembly that Touch Sense command From the DeviceNet tabLy connected and configured as Bad Weld Starting Wire Feed problemThrough the wire conduit. Verify Strike Wire Feed SpeedModification Respond quicklyAnalog In Active Selections From the DeviceNet tab Needs to be changed, selectThat Burnback is present for all Analogs Welding set points Bad Weld Ending Burnback Disabled From the DeviceNet tabOther than Analog Scans Between Updates Burnback is present Burnback TimeProblems Possible Recommended Symptoms Enhanced Diagam DiagramsDimension Print Power Wave Aviso DE  Use ventilation or exhaust to Guards off