Lincoln Electric IM986 manual Connection Diagrams and System, Optional Equipment

Page 14

A-5

 

INSTALLATION

A-5

CONNECTION DIAGRAMS AND SYSTEM

 

 

 

RECOMMENDED EQUIPMENT

 

 

 

 

 

System

Part No.

Description

 

Identifier

 

 

 

Power Source

K2669-1

POWER WAVE® i400 Power Source

 

(includes S26064 POWER WAVE® Utilities CD)

 

 

 

 

Integration Kit

K2677-1

Integration Kit for Fanuc R30iA Controller. Includes industrial ethernet cable, power

 

 

cable, protective grommets, mounting plate, and dust proof strain relief.

 

 

 

 

 

Wire Drive

K2685-2

AutoDrive 4R90 Wire Drive

 

 

 

 

 

Power Source

K1785-xx1

Feeder Control Cable (14 pin).

 

to Wire Drive

 

Control Cable

 

 

 

 

 

 

 

 

 

Welding Power Cables

 

Weld Cables

K2163-xx

Power Source to Wire Drive,

 

-or-

and Power Source to Work

 

 

K1842-xx

K2163 Series cables sold in pairs.

 

 

 

 

 

 

K1842 Series cables sold individually.

 

 

 

See Price Book for details and bulk cable availability.

 

Robot Arm

Kxxxx

Consult Automation Division

 

Robot Controller

Kxxxx

 

Torch

Kxxxx

 

 

1Maximum length 100 ft.(30.5 m) Cannot be connected end to end.

 

 

OPTIONAL EQUIPMENT

System

Part No.

Description

Identifier

 

 

Sense Lead Kit

K940-xx

Remote Sense Lead Kit. Recommended for sensitive or critical applications to more accurately monitor the

arc voltage.

 

 

 

DeviceNet Kit

K2780-1

DeviceNet Kit. Allows Power Wave i400 to communicate via DeviceNet protocol.

 

 

 

Sync-Tandem Kit

K2781-1

Sync-Tandem Kit. Allows two Power Wave i400s to perform synchronized tandem pulse welding. Includes all

necessary harnesses and cabling for 2 machines. Also provides access to special Sync-Tandem welding soft-

 

 

ware.

 

 

 

ArcLink Digital

K1543-xx2

ArcLink Control Cable (5 pin). Required for earlier controllers communicating via traditional ArcLink® over a

Communication

K2683-xx2

standard 2 wire CAN based network.

Cable

K2683 Recommended on Sever Duty application.

External Ethernet

Consult

Ethernet Switch, Cables, etc. Required for external Ethernet system connectivity typically associated with

Network Equipment

Automation

multiple arm or multiple power source applications.

 

Division

 

DeviceNet Cables

Customer

DeviceNet Cables, Tees, and Terminators (5 pin sealed "mini style") Typically required for PLC or earlier

model controllers communicating via DeviceNet.

and Accessories

Supplied

For additional information refer to the “DeviceNet Cable Planning and Installation Manual” (Allen Bradley pub-

 

 

lication DN-6.7.2).

 

 

 

2Cables can be connected end to end to extend length (recommended maximum 200 ft [61.0m]).

POWER WAVE® i400

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Contents Power Wave Safety Depends on YouSafety Mar ʻ95Electric Shock can kill AUGIii JanPrécautions DE Sûreté Mar. ʻ93Electromagnetic Compatibility EMC Safety Thank You ViiTable of Contents Operating Temperature Range Phase InputHeight Width Depth Weight Storage Temperature RangeClass F EnclosureClass K2673-23 155CInstallation Safety PrecautionsInput and Grounding Connections Input Fuse and Supply Wire ConsiderationsPower Supply Connection for the Fanuc R30iA Controller Input ConnectionsConnection Diagrams and System Optional EquipmentPower Wave Utilities Fanuc R30iA Controller Mounting Typical Single ARM Typical Master / Slave System Dual ARM Typical I400Percent Electrode and Work Connections General GuidelinesTable A.1 DutyVoltage Sensing Overview Cable INDUCTANCE, and ITS Effects on WeldingRemote Sense Lead Connections Table A.2If Sense Leads are not Used Work Voltage SensingVoltage Sensing Considerations for Multiple Arc Systems See Figure A.3Power Common Equipment Connections Regarding cable placement, best results will beControl Cable Connections General GuidelinesOther SET-UP Issues Operation Electric Shock can killInput Power Three Phase Direct CurrentProduct Description Recommended Processes and EquipmentCase Front Case Front Control DescriptionPin Leads Function Case BackCase Back Components Description 115V / 15A Duplex ReceptacleInternal Controls POWER-UP SequenceCommon Welding Procedures Internal Controls DescriptionBasic Welding Controls Constant Voltage WeldingPulse Welding Non Synergic CVField Installed AccessoriesFactory Installed Optional EquipmentPeriodic Maintenance MaintenanceRoutine Maintenance Calibration SpecificationCapacitor Discharge Procedure Figure D.1aTroubleshooting HOW to USE Troubleshooting GuideUsing the Status LED to Troubleshoot System Problems Table E.1Indication Error Codes for the Power WaveError Code # Wire Drive Module Course of Action ProblemsRecommended Symptoms Observe Safety Guidelines LEDRecommended Weld and ARC Quality Problems DeviceNet PLC Controlled System Touch Sense command From the DeviceNet tab Power SupplyUnder the Produced Assembly that Passive ModeStrike Wire Feed Speed Bad Weld Starting Wire Feed problemThrough the wire conduit. Verify Ly connected and configured asNeeds to be changed, select Respond quicklyAnalog In Active Selections From the DeviceNet tab ModificationBurnback is present Burnback Time Bad Weld Ending Burnback Disabled From the DeviceNet tabOther than Analog Scans Between Updates That Burnback is present for all Analogs Welding set pointsProblems Possible Recommended Symptoms Diagrams Enhanced DiagamDimension Print Power Wave Aviso DE  Use ventilation or exhaust to Guards off