Lincoln Electric IM986 manual Typical

Page 17

Electrode

Connection

AutoDrive 4R90

K2685-2

TYPICAL

A-8

POWER WAVE® i400

Wire Feeder

Gas

Air

Wire Feeder

Control Cable

K1785-XX

FANUC Robotics R-30iA "a-cabinet" Controller with Integrated Op Box

ARC Mate 1XXiC

* Electrode	Power Wave i400
Cable (+)	K2669-2
K2163-xx or
K1842-xx

Optional Work

Sense Lead (21)

Work

Piece

* Work

Cable (-)

K2163-xx or

K1842-xx

ArcLink XT Ethernet Cable (Internal)

Circuit Breaker

(15 Amp)

Devicenet

Connector

Wire Feeder

Connector

Voltage Sense

Connector

ArcLink

Connector

ArcLink XT Ethernet Connection

INTEGRATED SYSTEMS (SINGLE

INSTALLATION

OR

* Refer to Output Cable Guidelines for recommended cable size in PowerWave i400 Instruction Manual.

ARM)

A-8

Image 17

Contents Safety Depends on You Power WaveMar ʻ95 SafetyAUG Electric Shock can killJan IiiMar. ʻ93 Précautions DE SûretéElectromagnetic Compatibility EMC Safety Vii Thank YouTable of Contents Height Width Depth Weight Phase InputOperating Temperature Range Storage Temperature RangeClass EnclosureClass F K2673-23 155CSafety Precautions InstallationPower Supply Connection for the Fanuc R30iA Controller Input Fuse and Supply Wire ConsiderationsInput and Grounding Connections Input ConnectionsOptional Equipment Connection Diagrams and SystemPower Wave Utilities Fanuc R30iA Controller Mounting Typical Single ARM Typical Master / Slave System Dual ARM I400 TypicalTable A.1 Electrode and Work Connections General GuidelinesPercent DutyRemote Sense Lead Connections Cable INDUCTANCE, and ITS Effects on WeldingVoltage Sensing Overview Table A.2Voltage Sensing Considerations for Multiple Arc Systems Work Voltage SensingIf Sense Leads are not Used See Figure A.3Power Control Cable Connections Regarding cable placement, best results will beCommon Equipment Connections General GuidelinesOther SET-UP Issues Electric Shock can kill OperationDirect Current Input Power Three PhaseRecommended Processes and Equipment Product DescriptionCase Front Control Description Case FrontCase Back Components Description Case BackPin Leads Function 115V / 15A Duplex ReceptacleCommon Welding Procedures POWER-UP SequenceInternal Controls Internal Controls DescriptionConstant Voltage Welding Basic Welding ControlsNon Synergic CV Pulse WeldingFactory Installed AccessoriesField Installed Optional EquipmentRoutine Maintenance MaintenancePeriodic Maintenance Calibration SpecificationFigure D.1a Capacitor Discharge ProcedureHOW to USE Troubleshooting Guide TroubleshootingTable E.1 Using the Status LED to Troubleshoot System ProblemsIndication Error Codes for the Power WaveError Code # Wire Drive Module Course of Action ProblemsRecommended Symptoms LED Observe Safety GuidelinesRecommended Weld and ARC Quality Problems DeviceNet PLC Controlled System Under the Produced Assembly that Power SupplyTouch Sense command From the DeviceNet tab Passive ModeThrough the wire conduit. Verify Bad Weld Starting Wire Feed problemStrike Wire Feed Speed Ly connected and configured asAnalog In Active Selections From the DeviceNet tab Respond quicklyNeeds to be changed, select ModificationOther than Analog Scans Between Updates Bad Weld Ending Burnback Disabled From the DeviceNet tabBurnback is present Burnback Time That Burnback is present for all Analogs Welding set pointsProblems Possible Recommended Symptoms Enhanced Diagam DiagramsDimension Print Power Wave Aviso DE Use ventilation or exhaust to Guards off