Lincoln Electric IM986 manual Other SET-UP Issues

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INSTALLATION

A-17

Connections Between Power Source and Optional DeviceNet PLC Controller. Hard Automation applica- tions and some earlier model controllers may require DeviceNet connectivity to control the power source. DeviceNet can also be used to monitor welding data, and system status information. The optional K2780-1 DeviceNet Kit is available for this purpose. It includes a 5 pin DeviceNet sealed mini style receptacle that mounts on the recessed control panel of the Power Wave i400, above the output studs. The DeviceNet cable is keyed and polarized to prevent improper con- nection. For best results, route DeviceNet cables away from weld cables, wire drive control cables, or any other current carrying device that can create a fluctuating magnetic field. DeviceNet cables must be sourced locally by the customer. For additional guide- lines refer to the “DeviceNet Cable Planning and Installation Manual” (Allen Bradley publication DN- 6.7.2).

The DeviceNet MAC ID and baud rate of the POWER

WAVE® i400 can be configured with the Diagnostics

Utility (included on the POWER WAVE® Utilities and

Service Navigator CDʼs or available at

www.powerwavesoftware.com).

OTHER SET-UP ISSUES

Selecting a Wire Drive and Setting the Wire Drive Gear Ratio. The POWER WAVE® i400 can accom- modate a number of standard wire drives including the AutoDrive 4R90 (default) and PF-10R. The feeder control system must be configured for both the wire drive type and gear ratio (high or low speed range). This can be accomplished via the Fanuc Teach Pendant (V7.30p14 or later) or with the Weld Manager Utility (included on the Power Wave Utilities and Service Navigator CDʼs or available at www.powerwavesoftware.com).

Additional information is also available in the “How To” section at www.powerwavesoftware.com.

POWER WAVE® i400

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Contents Power Wave Safety Depends on YouSafety Mar ʻ95Electric Shock can kill AUGIii JanPrécautions DE Sûreté Mar. ʻ93Electromagnetic Compatibility EMC Safety Thank You ViiTable of Contents Operating Temperature Range Phase InputHeight Width Depth Weight Storage Temperature RangeClass F EnclosureClass K2673-23 155CInstallation Safety PrecautionsInput and Grounding Connections Input Fuse and Supply Wire ConsiderationsPower Supply Connection for the Fanuc R30iA Controller Input ConnectionsConnection Diagrams and System Optional EquipmentPower Wave Utilities Fanuc R30iA Controller Mounting Typical Single ARM Typical Master / Slave System Dual ARM Typical I400Percent Electrode and Work Connections General GuidelinesTable A.1 DutyVoltage Sensing Overview Cable INDUCTANCE, and ITS Effects on WeldingRemote Sense Lead Connections Table A.2If Sense Leads are not Used Work Voltage SensingVoltage Sensing Considerations for Multiple Arc Systems See Figure A.3Power Common Equipment Connections Regarding cable placement, best results will beControl Cable Connections General GuidelinesOther SET-UP Issues Operation Electric Shock can killInput Power Three Phase Direct CurrentProduct Description Recommended Processes and EquipmentCase Front Case Front Control DescriptionPin Leads Function Case BackCase Back Components Description 115V / 15A Duplex ReceptacleInternal Controls POWER-UP SequenceCommon Welding Procedures Internal Controls DescriptionBasic Welding Controls Constant Voltage WeldingPulse Welding Non Synergic CVField Installed AccessoriesFactory Installed Optional EquipmentPeriodic Maintenance MaintenanceRoutine Maintenance Calibration SpecificationCapacitor Discharge Procedure Figure D.1aTroubleshooting HOW to USE Troubleshooting GuideUsing the Status LED to Troubleshoot System Problems Table E.1Indication Error Codes for the Power WaveError Code # Wire Drive Module Course of Action ProblemsRecommended Symptoms Observe Safety Guidelines LEDRecommended Weld and ARC Quality Problems DeviceNet PLC Controlled System Touch Sense command From the DeviceNet tab Power SupplyUnder the Produced Assembly that Passive ModeStrike Wire Feed Speed Bad Weld Starting Wire Feed problemThrough the wire conduit. Verify Ly connected and configured asNeeds to be changed, select Respond quicklyAnalog In Active Selections From the DeviceNet tab ModificationBurnback is present Burnback Time Bad Weld Ending Burnback Disabled From the DeviceNet tabOther than Analog Scans Between Updates That Burnback is present for all Analogs Welding set pointsProblems Possible Recommended Symptoms Diagrams Enhanced DiagamDimension Print Power Wave Aviso DE  Use ventilation or exhaust to Guards off