Lincoln Electric IM986 manual Phase Input, Copper Grounding, Voltage, Conductor, Model

Page 10

A-1

 

 

 

 

INSTALLATION

 

 

 

A-1

TECHNICAL SPECIFICATIONS - POWER WAVE® i400 (K2669-2, K2673-2)

 

 

 

 

 

 

 

 

JAPANESE POWER SOURCES - INPUT VOLTAGE AND CURRENT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Model

 

Duty Cycle

 

Input Voltage ± 10%

 

Input Amperes

Idle Power

Power Factor @

 

 

 

 

 

 

 

 

 

 

(incl. robot and

 

 

 

Rated Output

 

 

 

 

 

 

 

 

 

 

 

aux. load)

 

 

 

 

 

K2669-2

 

40% rating

 

 

 

 

66

 

 

 

 

 

 

 

 

 

200/208

 

(86)

475 Watts

 

 

 

 

 

 

 

 

 

K2673-2

 

60% rating

 

 

3 phase 50/60 Hz

 

61

 

 

 

 

 

 

 

 

(81)

Max.

 

.80

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(Chassis Only)

 

100% rating

 

 

 

 

50

(fan on)

 

 

 

 

 

 

 

 

 

 

 

(70)

 

 

 

 

 

 

 

 

 

 

 

 

RATED OUTPUT

 

 

 

 

 

Process

Duty Cycle

 

 

Volts at Rated Amperes

 

 

 

Amperes

GMAW

 

 

40%

 

 

35

 

 

 

 

420

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GMAW-Pulse

 

 

60%

 

 

34

 

 

 

 

400

 

 

FCAW

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GTAW-DC

 

 

100%

 

 

31.5

 

 

 

 

350

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RECOMMENDED INPUT WIRE AND FUSE SIZES 1

 

 

 

3 PHASE INPUT

Input

 

Type 75°C Copper

 

COPPER GROUNDING

 

Fuse (Super Lag) or

VOLTAGE

Amperes

 

Wire in Conduit

 

 

CONDUCTOR

 

Breaker Size 2

50/60Hz

(incl. robot and

 

AWG (mm2)

 

 

AWG (mm2)

 

 

 

 

 

 

 

aux. load)

 

 

 

 

 

 

 

200/208 3

 

 

66 (86)

 

 

4 (25)

 

 

8 (10)

 

 

100

 

1Wire and Fuse Sizes based upon the U.S. National Electric Code and maximum output for 40°C (104°) ambient.

2Also called “inverse time” or “thermal/magnetic” circuit breakers; circuit breakers that have a delay in tripping action that decreases as the magnitude of current increases.

3Japanese Model Codes 11536, 11536R.

PHYSICAL DIMENSIONS

MODEL

K2669-2

HEIGHT

22.7 in. (577 mm)

WIDTH

24.4 in. (620 mm)

DEPTH

21.5 in. (546 mm)

WEIGHT

188 lbs. (85.5 kg.)

K2673-2

21.0 in. (533 mm)

22.6 in. (574 mm)

18.5 in. (470 mm)

126 lbs. (57.3 kg.)

TEMPERATURE RANGES

OPERATING TEMPERATURE RANGE

14°F to 104°F (-10C to 40C)

STORAGE TEMPERATURE RANGE

-40°F to 185°F(-40°C to 85°C)

POWER WAVE® i400

Image 10
Contents Power Wave Safety Depends on YouSafety Mar ʻ95Electric Shock can kill AUGIii JanPrécautions DE Sûreté Mar. ʻ93Electromagnetic Compatibility EMC Safety Thank You ViiTable of Contents Operating Temperature Range Phase InputHeight Width Depth Weight Storage Temperature RangeClass F EnclosureClass K2673-23 155CInstallation Safety PrecautionsInput and Grounding Connections Input Fuse and Supply Wire ConsiderationsPower Supply Connection for the Fanuc R30iA Controller Input ConnectionsConnection Diagrams and System Optional EquipmentPower Wave Utilities Fanuc R30iA Controller Mounting Typical Single ARM Typical Master / Slave System Dual ARM Typical I400Percent Electrode and Work Connections General GuidelinesTable A.1 DutyVoltage Sensing Overview Cable INDUCTANCE, and ITS Effects on WeldingRemote Sense Lead Connections Table A.2If Sense Leads are not Used Work Voltage SensingVoltage Sensing Considerations for Multiple Arc Systems See Figure A.3Power Common Equipment Connections Regarding cable placement, best results will beControl Cable Connections General GuidelinesOther SET-UP Issues Operation Electric Shock can killInput Power Three Phase Direct CurrentProduct Description Recommended Processes and EquipmentCase Front Case Front Control DescriptionPin Leads Function Case BackCase Back Components Description 115V / 15A Duplex ReceptacleInternal Controls POWER-UP SequenceCommon Welding Procedures Internal Controls DescriptionBasic Welding Controls Constant Voltage WeldingPulse Welding Non Synergic CVField Installed AccessoriesFactory Installed Optional EquipmentPeriodic Maintenance MaintenanceRoutine Maintenance Calibration SpecificationCapacitor Discharge Procedure Figure D.1aTroubleshooting HOW to USE Troubleshooting GuideUsing the Status LED to Troubleshoot System Problems Table E.1Error Code # Error Codes for the Power WaveIndication Wire Drive Module Recommended Symptoms ProblemsCourse of Action Observe Safety Guidelines LEDRecommended Weld and ARC Quality Problems DeviceNet PLC Controlled System Touch Sense command From the DeviceNet tab Power SupplyUnder the Produced Assembly that Passive ModeStrike Wire Feed Speed Bad Weld Starting Wire Feed problemThrough the wire conduit. Verify Ly connected and configured asNeeds to be changed, select Respond quicklyAnalog In Active Selections From the DeviceNet tab ModificationBurnback is present Burnback Time Bad Weld Ending Burnback Disabled From the DeviceNet tabOther than Analog Scans Between Updates That Burnback is present for all Analogs Welding set pointsProblems Possible Recommended Symptoms Diagrams Enhanced DiagamDimension Print Power Wave Aviso DE  Use ventilation or exhaust to Guards off