Lincoln Electric IM986 manual Typical, I400

Page 20

Gas

Air

Wire Feeder

Power Feed 10R

K1780-2

18" Adapter Cable

K1785-2

FANUC Robotics

R-J3iB Controller

Electrode

Connection

TYPICAL

A-11

Air	ARC Mate 1XXiBe

POWER WAVE®

Wire Feeder

Robotic

Torch

Gas

* Electrode

Power Wave i400

K2669-2

ArcLink

Control Cable

K1543-XX

Circuit Breaker

(15 Amp)

Devicenet

INSTALLATION

i400

Optional Work

Cable (+)

K2163-xx or

K1842-xx

Connector

Sense Lead (21)

Wire Feeder

Control Cable

K1785-XX

Work

Piece

* Work

Cable (-)

K2163-xx or

K1842-xx

OR

* Refer to Output Cable Guidelines for recommended cable size in PowerWave i400 Instruction manual.

Wire Feeder

Connector

Voltage Sense Connector

ArcLink

Connector

ArcLink XT Ethernet Connector

F355i RETROFIT (SINGLE ARM)

A-11

Image 20

Contents Power Wave Safety Depends on YouSafety Mar ʻ95Electric Shock can kill AUGIii JanPrécautions DE Sûreté Mar. ʻ93Electromagnetic Compatibility EMC Safety Thank You ViiTable of Contents Phase Input Height Width Depth WeightOperating Temperature Range Storage Temperature RangeEnclosure ClassClass F K2673-23 155CInstallation Safety PrecautionsInput Fuse and Supply Wire Considerations Power Supply Connection for the Fanuc R30iA ControllerInput and Grounding Connections Input ConnectionsConnection Diagrams and System Optional EquipmentPower Wave Utilities Fanuc R30iA Controller Mounting Typical Single ARM Typical Master / Slave System Dual ARM Typical I400Electrode and Work Connections General Guidelines Table A.1Percent DutyCable INDUCTANCE, and ITS Effects on Welding Remote Sense Lead ConnectionsVoltage Sensing Overview Table A.2Work Voltage Sensing Voltage Sensing Considerations for Multiple Arc SystemsIf Sense Leads are not Used See Figure A.3Power Regarding cable placement, best results will be Control Cable ConnectionsCommon Equipment Connections General GuidelinesOther SET-UP Issues Operation Electric Shock can killInput Power Three Phase Direct CurrentProduct Description Recommended Processes and EquipmentCase Front Case Front Control DescriptionCase Back Case Back Components DescriptionPin Leads Function 115V / 15A Duplex ReceptaclePOWER-UP Sequence Common Welding ProceduresInternal Controls Internal Controls DescriptionBasic Welding Controls Constant Voltage WeldingPulse Welding Non Synergic CVAccessories Factory InstalledField Installed Optional EquipmentMaintenance Routine MaintenancePeriodic Maintenance Calibration SpecificationCapacitor Discharge Procedure Figure D.1aTroubleshooting HOW to USE Troubleshooting GuideUsing the Status LED to Troubleshoot System Problems Table E.1Indication Error Codes for the Power WaveError Code # Wire Drive Module Course of Action ProblemsRecommended Symptoms Observe Safety Guidelines LEDRecommended Weld and ARC Quality Problems DeviceNet PLC Controlled System Power Supply Under the Produced Assembly thatTouch Sense command From the DeviceNet tab Passive ModeBad Weld Starting Wire Feed problem Through the wire conduit. VerifyStrike Wire Feed Speed Ly connected and configured asRespond quickly Analog In Active Selections From the DeviceNet tabNeeds to be changed, select ModificationBad Weld Ending Burnback Disabled From the DeviceNet tab Other than Analog Scans Between UpdatesBurnback is present Burnback Time That Burnback is present for all Analogs Welding set pointsProblems Possible Recommended Symptoms Diagrams Enhanced DiagamDimension Print Power Wave Aviso DE Use ventilation or exhaust to Guards off