Lincoln Electric IM986 manual DeviceNet PLC Controlled System

Page 46

E-9

 

 

 

TROUBLESHOOTING

 

 

E-9

 

Observe all Safety Guidelines detailed throughout this manual

PROBLEMS

 

 

 

 

 

POSSIBLE

 

 

RECOMMENDED

(SYMPTOMS)

 

 

 

 

 

CAUSE

 

 

COURSE OF ACTION

 

 

WELD AND ARC QUALITY PROBLEMS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Arc loss fault on robot.

 

 

 

2. Conduit leading to the wire feed-

 

 

 

 

 

 

 

 

 

 

2. Remove bends and twists in

 

 

 

 

 

 

 

er has bends or twists, which

 

 

 

conduit leading to the feeder.

 

 

 

 

 

 

 

 

can reduce the wire feed speed.

 

 

 

 

 

 

 

 

 

 

 

 

 

3. Conduit leading up to the wire

 

 

 

3. Use a shorter piece of conduit.

 

 

 

 

 

 

 

 

feeder from the wire reel is too

 

 

 

 

 

 

 

 

 

 

 

 

 

long.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PROBLEMS

 

 

 

 

 

POSSIBLE

 

 

RECOMMENDED

(SYMPTOMS)

 

 

 

 

 

CAUSE

 

 

COURSE OF ACTION

 

 

DeviceNet – PLC Controlled System

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Device does not go on Line.

 

 

 

 

 

1. 24v bus power.

 

 

 

 

 

 

 

 

 

 

 

 

1. Verify that LED 10 is on when

 

 

 

 

 

 

 

 

 

 

 

 

the DeviceNet network is pow-

 

 

 

 

 

 

 

 

 

 

 

 

 

ered. This can be done with the

 

 

 

 

 

 

 

 

 

 

 

 

 

POWER WAVE® turned on or

 

 

 

 

 

 

 

 

 

 

 

 

 

off.

 

 

 

 

 

 

 

 

2. Baud rate.

 

 

 

 

2. Verify the baud rate setting is the

 

 

 

 

 

 

 

 

 

 

 

 

same as the DeviceNet Master.

 

 

 

 

 

 

 

 

 

 

 

 

 

The baud rate is set via the

 

 

 

 

 

 

 

 

 

 

 

 

 

DeviceNet tab of the Diagnostics

 

 

 

 

 

 

 

 

 

 

 

 

 

Utility.

 

 

 

 

 

 

 

 

3. MAC ID

 

 

 

 

3. Verify the DeviceNet MAC ID is

 

 

 

 

 

 

 

 

 

 

 

 

 

 

correct. The Mac ID is set via

 

 

 

 

 

 

 

 

 

 

 

 

 

the DeviceNet tab of the

 

 

 

 

 

 

 

 

 

 

 

 

 

Diagnostics Utility.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4. Termination

 

 

 

 

4. Verify that the DeviceNet bus is

 

 

 

 

 

 

 

 

 

 

 

 

 

 

terminated correctly.

 

 

 

 

 

 

 

 

5. Wiring.

 

 

 

 

5. Verify the wiring of all multi-port

 

 

 

 

 

 

 

 

 

 

 

 

 

 

taps and field attachable ends.

 

 

 

 

 

 

 

 

6. EDS Files

 

 

 

 

6. Verify that the correct EDS files

 

 

 

 

 

 

 

 

 

(Electronic Data Sheet Files)

 

 

 

are being used if they are need-

 

 

 

 

 

 

 

 

 

 

 

 

 

ed. The DeviceNet tab of the

 

 

 

 

 

 

 

 

 

 

 

 

 

Diagnostics Utility displays the

 

 

 

 

 

 

 

 

 

 

 

 

 

current Product Code and

 

 

 

 

 

 

 

 

 

 

 

 

 

Vendor Revision of the POWER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WAVE®.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

POWER WAVE® i400

Image 46
Contents Power Wave Safety Depends on YouSafety Mar ʻ95Electric Shock can kill AUGIii JanPrécautions DE Sûreté Mar. ʻ93Electromagnetic Compatibility EMC Safety Thank You ViiTable of Contents Operating Temperature Range Phase InputHeight Width Depth Weight Storage Temperature RangeClass F EnclosureClass K2673-23 155CInstallation Safety PrecautionsInput and Grounding Connections Input Fuse and Supply Wire ConsiderationsPower Supply Connection for the Fanuc R30iA Controller Input ConnectionsConnection Diagrams and System Optional EquipmentPower Wave Utilities Fanuc R30iA Controller Mounting Typical Single ARM Typical Master / Slave System Dual ARM Typical I400Percent Electrode and Work Connections General GuidelinesTable A.1 DutyVoltage Sensing Overview Cable INDUCTANCE, and ITS Effects on WeldingRemote Sense Lead Connections Table A.2If Sense Leads are not Used Work Voltage SensingVoltage Sensing Considerations for Multiple Arc Systems See Figure A.3Power Common Equipment Connections Regarding cable placement, best results will beControl Cable Connections General GuidelinesOther SET-UP Issues Operation Electric Shock can killInput Power Three Phase Direct CurrentProduct Description Recommended Processes and EquipmentCase Front Case Front Control DescriptionPin Leads Function Case BackCase Back Components Description 115V / 15A Duplex ReceptacleInternal Controls POWER-UP SequenceCommon Welding Procedures Internal Controls DescriptionBasic Welding Controls Constant Voltage WeldingPulse Welding Non Synergic CVField Installed AccessoriesFactory Installed Optional EquipmentPeriodic Maintenance MaintenanceRoutine Maintenance Calibration SpecificationCapacitor Discharge Procedure Figure D.1aTroubleshooting HOW to USE Troubleshooting GuideUsing the Status LED to Troubleshoot System Problems Table E.1Error Code # Error Codes for the Power WaveIndication Wire Drive Module Recommended Symptoms ProblemsCourse of Action Observe Safety Guidelines LEDRecommended Weld and ARC Quality Problems DeviceNet PLC Controlled System Touch Sense command From the DeviceNet tab Power SupplyUnder the Produced Assembly that Passive ModeStrike Wire Feed Speed Bad Weld Starting Wire Feed problemThrough the wire conduit. Verify Ly connected and configured asNeeds to be changed, select Respond quicklyAnalog In Active Selections From the DeviceNet tab ModificationBurnback is present Burnback Time Bad Weld Ending Burnback Disabled From the DeviceNet tabOther than Analog Scans Between Updates That Burnback is present for all Analogs Welding set pointsProblems Possible Recommended Symptoms Diagrams Enhanced DiagamDimension Print Power Wave Aviso DE  Use ventilation or exhaust to Guards off