Lincoln Electric IM986 manual Safety

Page 7

vi

SAFETY

vi

Electromagnetic Compatibility (EMC)

The size of the surrounding area to be considered will depend on the structure of the building and other activities that are taking place. The surrounding area may extend beyond the boundaries of the premises.

Methods of Reducing Emissions

Mains Supply

Welding equipment should be connected to the mains supply according to the manufacturerʼs recommenda- tions. If interference occurs, it may be necessary to take additional precautions such as filtering of the mains supply. Consideration should be given to shielding the supply cable of permanently installed welding equip- ment, in metallic conduit or equivalent. Shielding should be electrically continuous throughout its length. The shielding should be connected to the welding power source so that good electrical contact is maintained between the conduit and the welding power source enclosure.

Maintenance of the Welding Equipment

The welding equipment should be routinely maintained according to the manufacturerʼs recommendations. All access and service doors and covers should be closed and properly fastened when the welding equip- ment is in operation. The welding equipment should not be modified in any way except for those changes and adjustments covered in the manufacturers instructions. In particular, the spark gaps of arc striking and stabilizing devices should be adjusted and maintained according to the manufacturerʼs recommendations.

Welding Cables

The welding cables should be kept as short as possible and should be positioned close together, running at or close to floor level.

Equipotential Bonding

Bonding of all metallic components in the welding installation and adjacent to it should be considered. However, metallic components bonded to the work piece will increase the risk that the operator could receive a shock by touching these metallic components and the electrode at the same time. The operator should be insulated from all such bonded metallic components.

Earthing of the Workpiece

Where the workpiece is not bonded to earth for electrical safety, not connected to earth because of its size and position, e.g., ships hull or building steelwork, a connection bonding the workpiece to earth may reduce emissions in some, but not all instances. Care should be taken to prevent the earthing of the workpiece increasing the risk of injury to users, or damage to other electrical equipment. Where necessary, the connec- tion of the workpiece to earth should be made by a direct connection to the workpiece, but in some countries where direct connection is not permitted, the bonding should be achieved by suitable capacitance, selected according to national regulations.

Screening and Shielding

Selective screening and shielding of other cables and equipment in the surrounding area may alleviate prob- lems of interference. Screening of the entire welding installation may be considered for special applications. 1

_________________________

1Portions of the preceding text are contained in EN 60974-10: “Electromagnetic Compatibility (EMC) prod- uct standard for arc welding equipment.”

L10093 3-1-96H

Image 7
Contents Safety Depends on You Power WaveMar ʻ95 SafetyAUG Electric Shock can killJan IiiMar. ʻ93 Précautions DE SûretéElectromagnetic Compatibility EMC Safety Vii Thank YouTable of Contents Storage Temperature Range Phase InputHeight Width Depth Weight Operating Temperature RangeK2673-23 155C EnclosureClass Class FSafety Precautions InstallationInput Connections Input Fuse and Supply Wire ConsiderationsPower Supply Connection for the Fanuc R30iA Controller Input and Grounding ConnectionsOptional Equipment Connection Diagrams and SystemPower Wave Utilities Fanuc R30iA Controller Mounting Typical Single ARM Typical Master / Slave System Dual ARM I400 TypicalDuty Electrode and Work Connections General GuidelinesTable A.1 PercentTable A.2 Cable INDUCTANCE, and ITS Effects on WeldingRemote Sense Lead Connections Voltage Sensing OverviewSee Figure A.3 Work Voltage SensingVoltage Sensing Considerations for Multiple Arc Systems If Sense Leads are not UsedPower General Guidelines Regarding cable placement, best results will beControl Cable Connections Common Equipment ConnectionsOther SET-UP Issues Electric Shock can kill OperationDirect Current Input Power Three PhaseRecommended Processes and Equipment Product DescriptionCase Front Control Description Case Front115V / 15A Duplex Receptacle Case BackCase Back Components Description Pin Leads FunctionInternal Controls Description POWER-UP SequenceCommon Welding Procedures Internal ControlsConstant Voltage Welding Basic Welding ControlsNon Synergic CV Pulse WeldingOptional Equipment AccessoriesFactory Installed Field InstalledCalibration Specification MaintenanceRoutine Maintenance Periodic MaintenanceFigure D.1a Capacitor Discharge ProcedureHOW to USE Troubleshooting Guide TroubleshootingTable E.1 Using the Status LED to Troubleshoot System ProblemsError Code # Error Codes for the Power WaveIndication Wire Drive Module Recommended Symptoms ProblemsCourse of Action LED Observe Safety GuidelinesRecommended Weld and ARC Quality Problems DeviceNet PLC Controlled System Passive Mode Power SupplyUnder the Produced Assembly that Touch Sense command From the DeviceNet tabLy connected and configured as Bad Weld Starting Wire Feed problemThrough the wire conduit. Verify Strike Wire Feed SpeedModification Respond quicklyAnalog In Active Selections From the DeviceNet tab Needs to be changed, selectThat Burnback is present for all Analogs Welding set points Bad Weld Ending Burnback Disabled From the DeviceNet tabOther than Analog Scans Between Updates Burnback is present Burnback TimeProblems Possible Recommended Symptoms Enhanced Diagam DiagramsDimension Print Power Wave Aviso DE  Use ventilation or exhaust to Guards off