Lincoln Electric IM986 manual Table of Contents

Page 9

viii

TABLE OF CONTENTS

viii

Installation	Page
Installation	Section A
Technical Specifications - POWER WAVE® i400	A-1, A-2
Safety Precautions	A-3
Location and Mounting	A-3
Environmental Considerations	A-3
Lifting	A-3
Stacking	A-3
Electromagnetic Compatibility	A-4
Input and Grounding Connections	A-4
Input Connection	A-4
Connection Diagrams and Systems	A-5,A-6
Fanuc R30iA Controller Mounting	A-7
Typical Integrated Systems (Single Arm)	A-8
Typical Stand Alone Systems (Single Arm)	A-9
Typical Master / Slave System (Dual Arm)	A-10
Typical F355i Retrofit (Single Arm)	A-11
Electrode and Work Connections, General Guidelines	A-12
Cable Inductance, and its Effects on Welding	A-13
Remote Sense Lead Connections	A-13,A-14
Sense Lead Diagrams of Circumferential Applications	A-15
Control Cable Connections	A-16
Common Equipment Connections	A-16,A-17
DeviceNet Configuration, Other Set-up Issues	A-17
________________________________________________________________________
Operation	Section B
Safety Precautions	B-1
Graphic Symbols	B-2
Product Description	B-3
Recommended Processes and Equipment	B-3
Recommended Processes	B-3
Process and Equipment Limitations	B-3
Case Front Controls	B-4, B-5
Case Back Controls	B-5
Internal Controls, Power Up Sequence	B-6
Duty Cycle	B-6
Basic Welding Controls	B-7
Constant Voltage Welding	B-7
Pulse Welding	B-8
________________________________________________________________________
Accessories	Section C
Optional Equipment	C-1
Factory Installed	C-1
Field Installed	C-1
Compatible Lincoln Equipment	C-1
________________________________________________________________________
Maintenance	Section D
Safety Precautions	D-1
Routine and Periodic Maintenance	D-1
Calibration Specification, Chassis Removal Procedure	D-1
Capacitor Discharge Procedure	D-2
________________________________________________________________________
Troubleshooting	Section E
How to use Troubleshooting Guide	E-1
Using the Status LED to Troubleshoot System Problems	E-2
Error Codes For POWER WAVE®	E-3, E-4
Troubleshooting Guide	E-5 thru E-14
________________________________________________________________________
Wiring Diagram	Section F-1
Dimension Print	Section F-2
________________________________________________________________________
Parts Lists	P-588

________________________________________________________________________

Image 9

Contents Safety Depends on You Power WaveMar ʻ95 SafetyAUG Electric Shock can killJan IiiMar. ʻ93 Précautions DE SûretéElectromagnetic Compatibility EMC Safety Vii Thank YouTable of Contents Height Width Depth Weight Phase InputOperating Temperature Range Storage Temperature RangeClass EnclosureClass F K2673-23 155CSafety Precautions InstallationPower Supply Connection for the Fanuc R30iA Controller Input Fuse and Supply Wire ConsiderationsInput and Grounding Connections Input ConnectionsOptional Equipment Connection Diagrams and SystemPower Wave Utilities Fanuc R30iA Controller Mounting Typical Single ARM Typical Master / Slave System Dual ARM I400 TypicalTable A.1 Electrode and Work Connections General GuidelinesPercent DutyRemote Sense Lead Connections Cable INDUCTANCE, and ITS Effects on WeldingVoltage Sensing Overview Table A.2Voltage Sensing Considerations for Multiple Arc Systems Work Voltage SensingIf Sense Leads are not Used See Figure A.3Power Control Cable Connections Regarding cable placement, best results will beCommon Equipment Connections General GuidelinesOther SET-UP Issues Electric Shock can kill OperationDirect Current Input Power Three PhaseRecommended Processes and Equipment Product DescriptionCase Front Control Description Case FrontCase Back Components Description Case BackPin Leads Function 115V / 15A Duplex ReceptacleCommon Welding Procedures POWER-UP SequenceInternal Controls Internal Controls DescriptionConstant Voltage Welding Basic Welding ControlsNon Synergic CV Pulse WeldingFactory Installed AccessoriesField Installed Optional EquipmentRoutine Maintenance MaintenancePeriodic Maintenance Calibration SpecificationFigure D.1a Capacitor Discharge ProcedureHOW to USE Troubleshooting Guide TroubleshootingTable E.1 Using the Status LED to Troubleshoot System ProblemsError Codes for the Power Wave Error Code #Indication Wire Drive Module Problems Recommended SymptomsCourse of Action LED Observe Safety GuidelinesRecommended Weld and ARC Quality Problems DeviceNet PLC Controlled System Under the Produced Assembly that Power SupplyTouch Sense command From the DeviceNet tab Passive ModeThrough the wire conduit. Verify Bad Weld Starting Wire Feed problemStrike Wire Feed Speed Ly connected and configured asAnalog In Active Selections From the DeviceNet tab Respond quicklyNeeds to be changed, select ModificationOther than Analog Scans Between Updates Bad Weld Ending Burnback Disabled From the DeviceNet tabBurnback is present Burnback Time That Burnback is present for all Analogs Welding set pointsProblems Possible Recommended Symptoms Enhanced Diagam DiagramsDimension Print Power Wave Aviso DE Use ventilation or exhaust to Guards off