Lincoln Electric IM544-B manual Optional Field Installed Accessories, Recommended Equipment

Page 24

C-1

ACCESSORIES

C-1

 

 

 

OPTIONAL FIELD INSTALLED ACCESSORIES

K802R POWER PLUG KIT - Provides a plug for each receptacle.

K857 28 ft. (8.5 m) or K857-1 100 ft. (30.4 m) REMOTE CONTROL - Portable control provides same dial range as the output control on the welder from a location up to the specified length from the welder. Has convenient plug for easy connection to the welder. The Commander 400 is equipped with a 6 pin connector for connecting the remote control and a toggle switch for selecting “LOCAL” output control or “REMOTE” out- put control.

K704 ACCESSORY SET - Includes 35 feet (10 m) of electrode cable and 30 feet (9 m) of work cable, head- shield, work clamp and electrode holder. Cable is rated at 500 amps, 60% duty cycle.

K953-1 TWO WHEEL TRAILER - For road, in-plant and yard towing. Road towing with optional fender & light kit. (For highway use, consult applicable federal, state and local laws regarding possible additional requirements)

K953-1 Trailer

K958-1 Ball Hitch

K958-2 Lunette Eye Hitch

K959-1 Fender & Light Kit

K965-1 Cable Storage Rack

K825-1 ETHER START KIT - Provides maximum cold weather starting assistance for frequent starting below

10F (-12.2oC). Required Ether tank is not provided with kit.

K899-1 SPARK ARRESTOR KIT - Easily mounts to standard muffler.

K949-1 OIL DRAIN KIT - Includes ball valve, hose and clamp.

RECOMMENDED EQUIPMENT

STICK

K704 Accessory Kit which includes:

Electrode holder and cable.

Ground clamp and cable.

Headshield.

K857 Remote Control Kit is optional for remote cur- rent control.

TIG

Magnum TIG Torch

Magnum Parts Kit and Argon gas

K930-1 TIG Module (not required for scratch start DC TIG welding)

K936-3 Control Cable

K870 Foot Amptrol

Also available:

K812 Hand Amptrol

K814 Arc Start Switch

K937-22 Control Cable Extension

K937-45 Control Cable Extension

K844-1 Water Valve

HIGH FREQUENCY GENERATORS FOR TIG APPLICATIONS

The K799 Hi-Freq Unit and the K930-1 TIG Module are suitable for use with the Commander 400. The Commander is equipped with the required R.F. bypass circuitry for the connection of high frequency generat- ing equipment. The high frequency bypass network supplied with the K799 Hi-Freq Unit does NOT need to be installed into the Commander.

The Commander and any high frequency generating equipment must be properly grounded. See the K799 Hi-Freq Unit and the K930-1 TIG Module operating manuals for complete instructions on installation, oper- ation, and maintenance.

COMMANDER 400

Image 24
Contents Commander Safety Depends on YouSafety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Installation Welding Range Open Circuit Voltage Auxiliary Power1HEIGHT2 Width Depth Weight Bore x StrokeSafety Precautions LOCATION/VENTILATIONStacking Angle of OperationPRE-OPERATION Engine Service High Altitude OperationTowing OILEngine Cooling System Battery Connection Electrical Output ConnectionsFuel CAP Muffler Outlet PipeAuxiliary Power Receptacles Standby Power ConnectionsWelding Output Cables Machine GroundingPower Safety Instructions OperationOperating Instructions General DescriptionAdditional Design Features For Auxiliary PowerOther Features For Wire WeldingControls and Settings RUN- Stop SwitchStart Pushbutton Engine Temperature Gauge and Light Idler SwitchEngine Alternator Ammeter and Light Idler Operational exceptionsAuxiliary Power Controls Wire Feeder Mode Controls Engine OperationStarting the Engine Stopping the EngineWelder Operation Typical Fuel ConsumptionStick Welding TIG WeldingCommander 400 Settings When Using the K799 HI-FREQ Unit Commander 400 Settings When Using the K930-1 TIG ModuleTable B.3 Typical Current Ranges 1 for Tungsten ELECTRODES2 Wire Feed Constant Voltage WELD- ING Stick and Wire Model Connection to LN-25Stick and Wire Model Connection to LN-23P Stick and Wire Model Connection to NA-3Auxiliary Power Operation Simultaneous Welding and AUXIL- Iary Power LoadsAccessories Optional Field Installed AccessoriesRecommended Equipment Maintenance Routine and Periodic MaintenanceEngine Maintenance Fuel Filters Fuel PRE-FILTER/WATER Separator ASSEM- BLYWater Separator Element Battery Handling Cooling System Cooling Blower BeltMake Part Number Troubleshooting HOW to USE Troubleshooting GuideSymptoms Possible AreasCourse of Action Function Problems Output Problems Diagrams Commander Diagrams K488 / K487 Spool GUN Connection DiagramDiagram Commander 400 Stick & Wire / LN-23P Connection DiagramAmphenol 14 PIN Commander 400 Stick & Wire / K867 / LN-8 Connection Diagram Electrode Cable To Wire Feed Unit LN-7 Connection Diagram Electrode Cable Commander 400 Stick & Wire / LN-8 Connection Diagram Dimension Print Commander Basic Course $700.00Precaucion Aviso DE Statement of Limited Warranty Warranty Period 1 2Conditions of Warranty Warranty Limitations