Lincoln Electric IM544-B manual Table of Contents

Page 7

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vi

 

 

 

TABLE OF CONTENTS

Page

Safety

i-iv

Installation

Section A

 

 

 

Technical Specifications

A-1

 

 

 

Safety Precautions

A-2

 

 

 

Location/ Ventilation

A-2

 

 

 

Stacking

A-2

 

 

 

Angle of Operation

A-2

 

 

 

Lifting

A-2

 

 

 

High Altitude Operation

A-3

 

 

 

Towing

A-3

 

 

 

Pre-Operation Engine Service

A-3

 

 

 

Oil

A-3

 

 

 

Fuel

A-3

 

 

 

Fuel Cap

A-4

 

 

 

Engine Cooling System

A-4

 

 

 

Battery Connection

A-4

 

 

 

Muffler Outlet Pipe

A-4

 

 

 

Spark Arrester

A-4

 

 

 

Electrical Output Connections

A-4

 

 

 

Welding Output Cables

A-5

 

 

 

Machine Grounding

A-5

 

 

 

Auxiliary Power Receptacles

A-5

 

 

 

Standby Power Connections

A-5

 

 

Operation

Section B

 

 

 

Safety Instructions

B-1

 

 

 

General Description

B-1

 

 

 

Recommended Applications

B-1

 

 

 

Design Features and Advantages

B-1

 

 

 

Welding Capability

B-1

 

 

 

Controls and Settings

B-3

 

 

 

Engine Controls

B-3

 

 

 

Welder Controls

B-5

 

 

 

Auxiliary Power Controls

B-5

 

 

 

Engine Operation

B-6

 

 

 

Starting the Engine

B-6

 

 

 

Stopping the Engine

B-6

 

 

 

Break-In Period

B-6

 

 

 

Typical Fuel Consumption

B-6

 

 

 

Welder Operation

B-7

 

 

 

Stick Welding

B-7

 

 

 

Pipe Welding

B-7

 

 

 

General Welding

B-7

 

 

 

TIG Welding

B-7

 

 

 

Arc Gouging

B-7

 

 

 

Wire Feed (Constant Voltage) Welding

B-9

 

 

 

Connection of Stick and Wire model to LN-25, LN-7, LN-8, LN-23P or NA-3

B-9

 

 

 

Auxiliary Power Operation

B-10

 

 

 

Simultaneous Welding and Auxiliary Power Loads

B-10

Accessories

Section C

 

 

 

 

Optional Field Installed Accessories

C-1

 

 

 

Recommended Equipment

C-1

 

 

 

High Frequency Generators For TIG Applications

C-1

 

Maintenance

Section D

 

 

 

Safety Precautions

D-1

 

 

 

Routine and Periodic Maintenance

D-1

 

 

 

Engine Maintenance

........D-1

 

 

 

Air Filter

D-1

 

 

 

Fuel Filters

D-2

 

 

 

Cooling System

D-3

 

 

 

Cooling Blower Belt

D-3

 

 

 

Engine Maintenance Components

D-4

 

Troubleshooting

Section E

Diagrams and Dimension Print

Section F

Parts Manual

P267 Series

COMMANDER 400

Image 7
Contents Safety Depends on You CommanderCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Bore x Stroke InstallationWelding Range Open Circuit Voltage Auxiliary Power1 HEIGHT2 Width Depth WeightAngle of Operation Safety PrecautionsLOCATION/VENTILATION StackingOIL PRE-OPERATION Engine ServiceHigh Altitude Operation TowingMuffler Outlet Pipe Engine Cooling System Battery ConnectionElectrical Output Connections Fuel CAPMachine Grounding Auxiliary Power ReceptaclesStandby Power Connections Welding Output CablesPower General Description Safety InstructionsOperation Operating InstructionsFor Wire Welding Additional Design FeaturesFor Auxiliary Power Other FeaturesRUN- Stop Switch Controls and SettingsStart Pushbutton Idler Operational exceptions Engine Temperature Gauge and LightIdler Switch Engine Alternator Ammeter and LightAuxiliary Power Controls Stopping the Engine Wire Feeder Mode ControlsEngine Operation Starting the EngineTIG Welding Welder OperationTypical Fuel Consumption Stick WeldingCommander 400 Settings When Using the K930-1 TIG Module Commander 400 Settings When Using the K799 HI-FREQ UnitTable B.3 Typical Current Ranges 1 for Tungsten ELECTRODES2 Stick and Wire Model Connection to NA-3 Wire Feed Constant Voltage WELD- INGStick and Wire Model Connection to LN-25 Stick and Wire Model Connection to LN-23PSimultaneous Welding and AUXIL- Iary Power Loads Auxiliary Power OperationOptional Field Installed Accessories AccessoriesRecommended Equipment Routine and Periodic Maintenance MaintenanceEngine Maintenance Fuel PRE-FILTER/WATER Separator ASSEM- BLY Fuel FiltersWater Separator Element Cooling System Cooling Blower Belt Battery HandlingMake Part Number HOW to USE Troubleshooting Guide TroubleshootingPossible Areas SymptomsCourse of Action Function Problems Output Problems Diagrams Commander K488 / K487 Spool GUN Connection Diagram DiagramsCommander 400 Stick & Wire / LN-23P Connection Diagram DiagramAmphenol 14 PIN Commander 400 Stick & Wire / K867 / LN-8 Connection Diagram Electrode Cable To Wire Feed Unit LN-7 Connection Diagram Electrode Cable Commander 400 Stick & Wire / LN-8 Connection Diagram Dimension Print Commander $700.00 Basic CoursePrecaucion Aviso DE Warranty Limitations Statement of Limited WarrantyWarranty Period 1 2 Conditions of Warranty