Lincoln Electric IM544-B manual Output Problems

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E-4

 

TROUBLESHOOTING

E-4

 

 

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

 

 

PROBLEMS

POSSIBLE AREAS OF

RECOMMENDED

 

(SYMPTOMS)

MISADJUSTMENTS(S)

COURSE OF ACTION

 

 

 

 

 

 

OUTPUT PROBLEMS

No welding power output.

1. Welding terminals switch in wrong

 

position. Place switch in “Always

 

On” position when welding without

 

welding terminal control cable.

 

Refer to Operation chapter for

 

proper switch function.

 

 

Welder has output and no control.

1. Local/Remote switch is in wrong

 

position. Place switch in Local

 

position to control output at

 

welder. Place switch in Remote

 

position to control output remotely.

 

Refer to Operation chapter for

 

proper switch function.

 

2. Poor remote kit connection.

 

Check connections.

 

3. Faulty remote kit. Replace if nec-

 

cessary.

 

 

No auxiliary power.

1. Open circuit breakers. Reset

 

breakers. If breakers keep trip-

 

ping check connections to auxil-

 

iary receptacles. Also make sure

 

load does not exceed receptacles

 

current rating. Refer to Auxiliary

 

Connections in the Installation

 

and Operation chapters.

 

2. Faulty connections to auxiliary

 

receptacles. Check connections.

 

3. GFCI tripped. Clear any ground

 

fault and reset GFCI circuit by

 

pressing “Reset” button on the

 

120 V receptacle.

 

 

Contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

COMMANDER 400

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Contents Commander Safety Depends on YouSafety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Installation Welding Range Open Circuit Voltage Auxiliary Power1HEIGHT2 Width Depth Weight Bore x StrokeSafety Precautions LOCATION/VENTILATIONStacking Angle of OperationPRE-OPERATION Engine Service High Altitude OperationTowing OILEngine Cooling System Battery Connection Electrical Output ConnectionsFuel CAP Muffler Outlet PipeAuxiliary Power Receptacles Standby Power ConnectionsWelding Output Cables Machine GroundingPower Safety Instructions OperationOperating Instructions General DescriptionAdditional Design Features For Auxiliary PowerOther Features For Wire WeldingStart Pushbutton Controls and SettingsRUN- Stop Switch Engine Temperature Gauge and Light Idler SwitchEngine Alternator Ammeter and Light Idler Operational exceptionsAuxiliary Power Controls Wire Feeder Mode Controls Engine OperationStarting the Engine Stopping the EngineWelder Operation Typical Fuel ConsumptionStick Welding TIG WeldingTable B.3 Typical Current Ranges 1 for Tungsten ELECTRODES2 Commander 400 Settings When Using the K799 HI-FREQ UnitCommander 400 Settings When Using the K930-1 TIG Module Wire Feed Constant Voltage WELD- ING Stick and Wire Model Connection to LN-25Stick and Wire Model Connection to LN-23P Stick and Wire Model Connection to NA-3Auxiliary Power Operation Simultaneous Welding and AUXIL- Iary Power LoadsRecommended Equipment AccessoriesOptional Field Installed Accessories Engine Maintenance MaintenanceRoutine and Periodic Maintenance Water Separator Element Fuel FiltersFuel PRE-FILTER/WATER Separator ASSEM- BLY Battery Handling Cooling System Cooling Blower BeltMake Part Number Troubleshooting HOW to USE Troubleshooting GuideCourse of Action SymptomsPossible Areas Function Problems Output Problems Diagrams Commander Diagrams K488 / K487 Spool GUN Connection DiagramDiagram Commander 400 Stick & Wire / LN-23P Connection DiagramAmphenol 14 PIN Commander 400 Stick & Wire / K867 / LN-8 Connection Diagram Electrode Cable To Wire Feed Unit LN-7 Connection Diagram Electrode Cable Commander 400 Stick & Wire / LN-8 Connection Diagram Dimension Print Commander Basic Course $700.00Precaucion Aviso DE Statement of Limited Warranty Warranty Period 1 2Conditions of Warranty Warranty Limitations