Lincoln Electric IM544-B manual Auxiliary Power Operation

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B-10

OPERATION

B-10

 

 

 

AUXILIARY POWER OPERATION

Start the engine and set the IDLER control switch to the desired operating mode. Full power is available regardless of the welding control settings, if no welding current is being drawn..

The auxiliary power of the Commander consists of two- 120VAC (5-15R) duplex receptacles with GFCI protec- tion and one 120/240 VAC (14-50R) receptacle. The 120/240VAC receptacle can be split for single phase 120 VAC operation.

The auxiliary power capacity is 10,000 watts of 60 Hz, single phase power. The auxiliary power capacity rat- ing in watts is equivalent to volt-amperes at unity power factor. The maximum permissible current of the 240 VAC output is 44 A. The 240 VAC output can be split to provide two separate 120 VAC outputs with a maximum permissible current of 44 A per output to two separate 120 VAC branch circuits. Output voltage is within ± 10% at all loads up to rated capacity.

NOTE: The 240V receptacle has two 120V outlets of different phases and cannot be paralleled.

The auxiliary power receptacles should only be used with three wire grounded type plugs or approved dou- ble insulated tools with two wire plugs.

The current rating of any plug used with the system must be at least equal to the current capacity of the associated receptacle.

SIMULTANEOUS WELDING AND AUXIL- IARY POWER LOADS

It must be noted that the above auxiliary power ratings are with no welding load. Simultaneous welding and power loads are specified in table B.4. The permissible currents shown assume that current is being drawn from either the 120 VAC or 240 VAC supply (not both at the same time).

TABLE B.4 Commander 400 Simultaneous Welding and Power

Loads

Welding

Output Range

Setting

Welding Output

Permissible

Power - Watts

(Unity Power

Permissible Auxiliary Current in Amperes

50-575

400

270

230

180

120

90

500A/40V

400A/36V

270A/31V

230A/29V

180A/27V

120A/25V

90A/24V

Factor)

None None 3000 6000 7500 9500 9500

@120 V ±10% *

0

0

28

56**

70**

88**

88**

@ 240 V ±10%

0

0

14

28

35

44

44

*Each GFCI duplex receptacle is limited to 15 amps.

**Not to exceed 44 A per 120 VAC branch circuit when splitting the 240 VAC output.

COMMANDER 400

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Contents Safety Depends on You CommanderCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Bore x Stroke InstallationWelding Range Open Circuit Voltage Auxiliary Power1 HEIGHT2 Width Depth WeightAngle of Operation Safety PrecautionsLOCATION/VENTILATION StackingOIL PRE-OPERATION Engine ServiceHigh Altitude Operation TowingMuffler Outlet Pipe Engine Cooling System Battery ConnectionElectrical Output Connections Fuel CAPMachine Grounding Auxiliary Power ReceptaclesStandby Power Connections Welding Output CablesPower General Description Safety InstructionsOperation Operating InstructionsFor Wire Welding Additional Design FeaturesFor Auxiliary Power Other FeaturesStart Pushbutton Controls and SettingsRUN- Stop Switch Idler Operational exceptions Engine Temperature Gauge and LightIdler Switch Engine Alternator Ammeter and LightAuxiliary Power Controls Stopping the Engine Wire Feeder Mode ControlsEngine Operation Starting the EngineTIG Welding Welder OperationTypical Fuel Consumption Stick WeldingTable B.3 Typical Current Ranges 1 for Tungsten ELECTRODES2 Commander 400 Settings When Using the K799 HI-FREQ UnitCommander 400 Settings When Using the K930-1 TIG Module Stick and Wire Model Connection to NA-3 Wire Feed Constant Voltage WELD- INGStick and Wire Model Connection to LN-25 Stick and Wire Model Connection to LN-23PSimultaneous Welding and AUXIL- Iary Power Loads Auxiliary Power OperationRecommended Equipment AccessoriesOptional Field Installed Accessories Engine Maintenance MaintenanceRoutine and Periodic Maintenance Water Separator Element Fuel FiltersFuel PRE-FILTER/WATER Separator ASSEM- BLY Cooling System Cooling Blower Belt Battery HandlingMake Part Number HOW to USE Troubleshooting Guide TroubleshootingCourse of Action SymptomsPossible Areas Function Problems Output Problems Diagrams Commander K488 / K487 Spool GUN Connection Diagram DiagramsCommander 400 Stick & Wire / LN-23P Connection Diagram DiagramAmphenol 14 PIN Commander 400 Stick & Wire / K867 / LN-8 Connection Diagram Electrode Cable To Wire Feed Unit LN-7 Connection Diagram Electrode Cable Commander 400 Stick & Wire / LN-8 Connection Diagram Dimension Print Commander $700.00 Basic CoursePrecaucion Aviso DE Warranty Limitations Statement of Limited WarrantyWarranty Period 1 2 Conditions of Warranty