Lincoln Electric IM544-B manual Diagrams, K488 / K487 Spool GUN Connection Diagram

Page 35

COMMANDER 400 STICK & WIRE /

K691-10 /

K488 / K487 SPOOL GUN CONNECTION DIAGRAM

 

 

WARNING

 

Do not operate with panels open.

Keep guards in place.

Disconnect NEGATIVE (-) BATTERY LEAD

Keep away from moving parts.

before servicing.

 

Only qualified personnel should install,use

Do not touch electrically live parts.

or service this equipment.

CONNECTION

F-3

DIAGRAM:

 

COMMANDER 400

 

 

115V

RECEPTACLE

14

PIN

WIRE FEEDER

RECEPTACLE

6 PIN REMOTE

 

 

 

RECEPTACLE

TO

WORK

 

ELECTRODE

 

 

 

ELECTRODE CABLE

 

 

 

TO CONTROL MODULE

 

 

TO WORK

K488 SG CONTROL MODULE

K691-10

INPUT CABLE

K487-25

SPOOL GUN

DIAGRAMS

CAUTION : BE SURE THAT CONTROL MODULE MODE SLIDE SWITCH IS IN THE "LINCOLN" (CONTACT CLOSURE) POSITION BEFORE ATTEMPTING TO OPERATE

CONTROL MODULE. INCORRECT SWITCH POSITION COULD RESULT IN DAMAGE TO THE CONTROL MODULE AND/OR POWER SOURCE.

ANY INCREASE OF THE HIGH IDLE ENGINE RPM BY CHANGING THE GOVERNOR SETTING OR OVERRIDING THE THROTTLE LINKAGE WILL CAUSE AN INCREASE IN THE THE AC AUXILIARY VOLTAGE. IF THIS VOLTAGE GOES OVER 140 VOLTS, WIRE FEEDER CONTROL CIRCUITS MAY BE DAMAGED. THE ENGINE GOVERNOR SETTING IS PRE-SET AT THE FACTORY - DO NOT ADJUST ABOVE RPM SPECIFICATIONS LISTED IN

THE ENGINE WELDER OPERATING MANUAL.

N.A. WELDING CABLE MUST BE OF PROPER CAPACITY FOR THE CURRENT AND DUTY CYCLE OF IMMEDIATE AND FUTURE

APPLICATIONS. SEE OPERATING MANUAL.

N.B. USE VOLTMETER SWITCH TO SELECT DESIRED ELECTRODE POLARITY. POSITION THE RANGE SWITCH TO "WIRE WELDING CV". PLACE WELDING TERMINALS SWITCH TO "REMOTELY CONTROLLED" POSITION.

N.C. IF OPTIONAL K857 REMOTE OUTPUT CONTROL IS CONNECTED TO 6 PIN RECEPTACLE,PLACE LOCAL REMOTE SWITCH IN "REMOTE" POSITION.

N.D. PLACE IDLE SWITCH IN "HIGH" IDLE POSITION.

12-13-96

M18284

F-3

Image 35
Contents Safety Depends on You CommanderCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Bore x Stroke InstallationWelding Range Open Circuit Voltage Auxiliary Power1 HEIGHT2 Width Depth WeightAngle of Operation Safety PrecautionsLOCATION/VENTILATION StackingOIL PRE-OPERATION Engine ServiceHigh Altitude Operation TowingMuffler Outlet Pipe Engine Cooling System Battery ConnectionElectrical Output Connections Fuel CAPMachine Grounding Auxiliary Power ReceptaclesStandby Power Connections Welding Output CablesPower General Description Safety InstructionsOperation Operating InstructionsFor Wire Welding Additional Design FeaturesFor Auxiliary Power Other FeaturesStart Pushbutton Controls and SettingsRUN- Stop Switch Idler Operational exceptions Engine Temperature Gauge and LightIdler Switch Engine Alternator Ammeter and LightAuxiliary Power Controls Stopping the Engine Wire Feeder Mode ControlsEngine Operation Starting the EngineTIG Welding Welder OperationTypical Fuel Consumption Stick WeldingTable B.3 Typical Current Ranges 1 for Tungsten ELECTRODES2 Commander 400 Settings When Using the K799 HI-FREQ UnitCommander 400 Settings When Using the K930-1 TIG Module Stick and Wire Model Connection to NA-3 Wire Feed Constant Voltage WELD- INGStick and Wire Model Connection to LN-25 Stick and Wire Model Connection to LN-23PSimultaneous Welding and AUXIL- Iary Power Loads Auxiliary Power OperationRecommended Equipment AccessoriesOptional Field Installed Accessories Engine Maintenance MaintenanceRoutine and Periodic Maintenance Water Separator Element Fuel FiltersFuel PRE-FILTER/WATER Separator ASSEM- BLY Cooling System Cooling Blower Belt Battery HandlingMake Part Number HOW to USE Troubleshooting Guide TroubleshootingCourse of Action SymptomsPossible Areas Function Problems Output Problems Diagrams Commander K488 / K487 Spool GUN Connection Diagram DiagramsCommander 400 Stick & Wire / LN-23P Connection Diagram DiagramAmphenol 14 PIN Commander 400 Stick & Wire / K867 / LN-8 Connection Diagram Electrode Cable To Wire Feed Unit LN-7 Connection Diagram Electrode Cable Commander 400 Stick & Wire / LN-8 Connection Diagram Dimension Print Commander $700.00 Basic CoursePrecaucion Aviso DE Warranty Limitations Statement of Limited WarrantyWarranty Period 1 2 Conditions of Warranty