Table of Contents

Table of Contents

1 Listing and Code Approvals

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A. Appliance Certifi cation. . . . . . . . . . . . . . . . . . . . . . . . . 4 B. Glass Specifi cations . . . . . . . . . . . . . . . . . . . . . . . . . . 4 C. BTU Specifi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . 4 E. Non-Combustible Materials . . . . . . . . . . . . . . . . . . . . . 4 F. Combustible Materials. . . . . . . . . . . . . . . . . . . . . . . . . 4

2 Getting Started

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A. Design and Installation Considerations . . . . . . . . . . . . 5

B. Negative Pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

C. Tools and Supplies Needed. . . . . . . . . . . . . . . . . . . . . 7

D. Inspect the Appliance and Components . . . . . . . . . . . 7

3 Framing and Clearances

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A. Select Appliance Location . . . . . . . . . . . . . . . . . . . . . . 8

B. Construct the Appliance Chase . . . . . . . . . . . . . . . . . . 9

C. Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

D. Mantel Projections. . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4 Termination Locations

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A. Vent Termination Minimum Clearances . . . . . . . . . . . 12

5 Vent Information and Diagrams

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A. Vent Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 B. Vent System Confi guration . . . . . . . . . . . . . . . . . . . . 13

6 Vent Clearances and Framing

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A. Pipe Clearances to Combustibles . . . . . . . . . . . . . . . 15 B. Wall Penetration Framing . . . . . . . . . . . . . . . . . . . . . 15 C. Vertical Penetration Framing . . . . . . . . . . . . . . . . . . . 15

7 Appliance Preparation

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A. Installing Outside Air Kit Damper Assembly . . . . . . . 16 B. Gas and Electrical Connections . . . . . . . . . . . . . . . . 17 C. Securing and Leveling Appliance . . . . . . . . . . . . . . . 17

8 Installing Vent Pipe

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A. Assemble Vent Sections . . . . . . . . . . . . . . . . . . . . . . 18 B. Attach Vent to Firebox Assembly . . . . . . . . . . . . . . . 18 C. Securing Vent Sections . . . . . . . . . . . . . . . . . . . . . . . 18

9 Gas Information

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A. Fuel Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

B. Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

C. Gas Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . 20

10 Electrical Information

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A. Recommendation for Wire. . . . . . . . . . . . . . . . . . . . . 21 B. Connecting to the Appliance . . . . . . . . . . . . . . . . . . . 21 C. Intellifi re Ignition System Wiring . . . . . . . . . . . . . . . . 21 D. Standing Pilot Ignition System Wiring . . . . . . . . . . . . 22 E. Junction Box Installation . . . . . . . . . . . . . . . . . . . . . . 23

11 Finishing

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A. Mantel Projections. . . . . . . . . . . . . . . . . . . . . . . . . . . 24 B. Facing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

12 Appliance Setup

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A. Remove the Shipping Materials . . . . . . . . . . . . . . . . 25

B. Clean the Appliance . . . . . . . . . . . . . . . . . . . . . . . . . 25

C. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

D. Install the Refractory . . . . . . . . . . . . . . . . . . . . . . . . . 25

E. Lava Rock, Vermiculite, Rockwool Placement . . . . . 25

F. Log Removal/Replacement . . . . . . . . . . . . . . . . . . . . 26

G. Glass Doors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

H. Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

I. Air Shutter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

13 Operating Instructions

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A. Before Lighting Appliance . . . . . . . . . . . . . . . . . . . . . 28 B. Check Appliance Draft. . . . . . . . . . . . . . . . . . . . . . . . 29 C. High Limit Safety Switch . . . . . . . . . . . . . . . . . . . . . . 29 D. Lighting the Appliance . . . . . . . . . . . . . . . . . . . . . . . . 30 E. After the Appliance is Lit . . . . . . . . . . . . . . . . . . . . . . 32 F. Frequently Asked Questions . . . . . . . . . . . . . . . . . . . 32

14 Troubleshooting

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A. Standing Pilot Ignition System. . . . . . . . . . . . . . . . . . 33 B. Intellifi re Ignition System . . . . . . . . . . . . . . . . . . . . . . 35

15

Maintaining and Servicing the Appliance

37

16

Reference Materials

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A. Appliance Dimension Diagram . . . . . . . . . . . . . . . . . 39

B. Service Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

C. Optional Components . . . . . . . . . . . . . . . . . . . . . . . . 48

D. Limited Lifetime Warranty . . . . . . . . . . . . . . . . . . . . . 51

E. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Note: An arrow (￿) found in the text signifi es change in content.

Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06

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Heatiator GB4336 Table of Contents, Listing and Code Approvals, Getting Started, Framing and Clearances, Gas Information