Lincoln Electric IM544-B manual Controls and Settings, RUN- Stop Switch, Start Pushbutton

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B-3

OPERATION

B-3

 

 

 

CONTROLS AND SETTINGS

All welder and engine controls are located on the case front panel. Refer to Figure B.1 and the explanations that follow.

Figure B.1 Case Front Panel Controls

1

2

3

4

5

6

7

9

 

 

OIL

 

 

 

FUEL

TEMP

PRESS

AMPS

0 0 0 0 0

0

 

 

 

 

H O U R S

 

1 0

2 3

1 7

 

 

-

+

 

-

1 8

1 5

1 6

 

 

1 4

8

9

11

12

1 3

2 2

2 1

2 4

2 0

1 9

ENGINE CONTROLS (Items 1 through 8)

1. RUN- STOP SWITCH

When placed in the “RUN” position, this switch ener- gizes the fuel solenoid and other electric accessories. When placed in the “STOP” position, the flow of fuel to the injection pump is stopped to shut down the engine. (Note: If the switch is left in the “RUN” position and the engine is not running, the battery will be drained by the fuel solenoid).

2. START PUSHBUTTON

Energizes the starter motor to crank the engine. With the engine RUN-STOP switch in the “Run” position, push and hold the START button for a minimum of 2 seconds to crank the engine; release as the engine starts. Do not press while engine is running since this can cause damage to the ring gear and/or starter motor.

3. FUEL LEVEL GAUGE AND LIGHT Displays the level of diesel fuel in the 25-gallon fuel tank. The yellow light turns on when the fuel gage reaches the reserve level. Once the reserve level is reached, the engine protection system will shut down the engine after 30 minutes of operation. The machine can be restarted and operated for an additional 30 min- utes before the protection system will shut down the engine. This ability to override the engine protection is to allow the operator to “finish up” if necessary. The operator must watch the fuel level closely to prevent running out of fuel and having to bleed the system.

COMMANDER 400

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Contents Commander Safety Depends on YouSafety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Installation Welding Range Open Circuit Voltage Auxiliary Power1HEIGHT2 Width Depth Weight Bore x StrokeSafety Precautions LOCATION/VENTILATIONStacking Angle of OperationPRE-OPERATION Engine Service High Altitude OperationTowing OILEngine Cooling System Battery Connection Electrical Output ConnectionsFuel CAP Muffler Outlet PipeAuxiliary Power Receptacles Standby Power ConnectionsWelding Output Cables Machine GroundingPower Safety Instructions OperationOperating Instructions General DescriptionAdditional Design Features For Auxiliary PowerOther Features For Wire WeldingRUN- Stop Switch Controls and SettingsStart Pushbutton Engine Temperature Gauge and Light Idler SwitchEngine Alternator Ammeter and Light Idler Operational exceptionsAuxiliary Power Controls Wire Feeder Mode Controls Engine OperationStarting the Engine Stopping the EngineWelder Operation Typical Fuel ConsumptionStick Welding TIG WeldingCommander 400 Settings When Using the K930-1 TIG Module Commander 400 Settings When Using the K799 HI-FREQ UnitTable B.3 Typical Current Ranges 1 for Tungsten ELECTRODES2 Wire Feed Constant Voltage WELD- ING Stick and Wire Model Connection to LN-25Stick and Wire Model Connection to LN-23P Stick and Wire Model Connection to NA-3Auxiliary Power Operation Simultaneous Welding and AUXIL- Iary Power LoadsOptional Field Installed Accessories AccessoriesRecommended Equipment Routine and Periodic Maintenance MaintenanceEngine Maintenance Fuel PRE-FILTER/WATER Separator ASSEM- BLY Fuel FiltersWater Separator Element Battery Handling Cooling System Cooling Blower BeltMake Part Number Troubleshooting HOW to USE Troubleshooting GuidePossible Areas SymptomsCourse of Action Function Problems Output Problems Diagrams Commander Diagrams K488 / K487 Spool GUN Connection DiagramDiagram Commander 400 Stick & Wire / LN-23P Connection DiagramAmphenol 14 PIN Commander 400 Stick & Wire / K867 / LN-8 Connection Diagram Electrode Cable To Wire Feed Unit LN-7 Connection Diagram Electrode Cable Commander 400 Stick & Wire / LN-8 Connection Diagram Dimension Print Commander Basic Course $700.00Precaucion Aviso DE Statement of Limited Warranty Warranty Period 1 2Conditions of Warranty Warranty Limitations