Lincoln Electric IM544-B manual Installation, Bore x Stroke, HEIGHT2 Width Depth Weight

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A-1

 

 

INSTALLATION

 

A-1

 

 

 

 

 

 

 

 

TECHNICAL SPECIFICATIONS - Commander 400

 

 

 

 

 

 

 

 

 

 

 

 

INPUT - DIESEL ENGINE

 

 

 

 

 

 

 

Make/Model

Description

Speed (RPM)

 

Displacement

Starting

Capacities

 

 

 

 

 

 

 

System

 

 

 

 

 

 

 

 

Deutz

3 cylinder

High Idle 1900

 

173 cu. in

12VDC battery

Fuel: 25 gal.

F3L 912 Diesel

44.2 HP(33kw)

Low Idle 1350

 

(2.827 L)

& Starter

94.6 L

Engine

@ 1800 RPM

Full Load 1800

 

 

 

 

 

Bore x Stroke

 

Oil: 8.5 Qts.

 

 

 

 

 

 

 

 

 

 

 

3.94” x 4.72”

 

8.04 L

 

 

 

 

 

 

 

 

 

 

 

 

(100mm x 120mm)

 

 

 

 

 

 

 

 

 

 

RATED OUTPUT - WELDER

Duty Cycle

Welding Output

 

 

 

Volts at Rated Amps

 

100%

 

400 amps (DC Constant Current)

 

40 volts

 

 

 

400 amps (DC Constant Voltage)

 

40 volts

 

 

 

 

 

 

 

60%

 

500 amps (DC Constant Current)

 

40 volts

 

 

 

500 amps (DC Constant Voltage)

 

40 volts

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OUTPUT - WELDER AND GENERATOR

 

 

Welding Range

 

Open Circuit Voltage

 

 

Auxiliary Power1

 

40 - 575 Amps

 

64-74 OCV

 

 

120/240 VAC

 

 

in 7 Ranges (Stick model)

 

 

 

 

10,000 Watts, 60 Hz.

 

or 8 Ranges (Stick & Wire model)

@1915 RPM

 

 

100% Duty Cycle

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PHYSICAL DIMENSIONS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HEIGHT2

 

WIDTH

 

DEPTH

 

 

 

WEIGHT

 

42.0 in.

 

31.5 in.

 

63.1 in.

 

 

 

1650 lbs.(748 kg)

 

 

 

 

 

 

 

 

 

 

 

(Stick model)

 

1066.8 mm

 

800.1 mm

 

1602.7 mm

 

1683 lbs.(763 kg)

 

 

 

 

 

 

 

 

 

 

 

(Stick & Wire model)

 

 

 

 

 

 

 

 

 

 

 

 

 

1. Output rating in watts is equivalent to volt-amperes at unity power factor.

Output voltage is within +/- 10% at all loads up to rated capacity. When welding, available auxiliary power will be reduced.

2. Top of Enclosure. Add 6.64” (168.7mm) for exhaust.

COMMANDER 400

Image 8
Contents Commander Safety Depends on YouSafety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Installation Welding Range Open Circuit Voltage Auxiliary Power1HEIGHT2 Width Depth Weight Bore x StrokeSafety Precautions LOCATION/VENTILATIONStacking Angle of OperationPRE-OPERATION Engine Service High Altitude OperationTowing OILEngine Cooling System Battery Connection Electrical Output ConnectionsFuel CAP Muffler Outlet PipeAuxiliary Power Receptacles Standby Power ConnectionsWelding Output Cables Machine GroundingPower Safety Instructions OperationOperating Instructions General DescriptionAdditional Design Features For Auxiliary PowerOther Features For Wire WeldingStart Pushbutton Controls and SettingsRUN- Stop Switch Engine Temperature Gauge and Light Idler SwitchEngine Alternator Ammeter and Light Idler Operational exceptionsAuxiliary Power Controls Wire Feeder Mode Controls Engine OperationStarting the Engine Stopping the EngineWelder Operation Typical Fuel ConsumptionStick Welding TIG WeldingTable B.3 Typical Current Ranges 1 for Tungsten ELECTRODES2 Commander 400 Settings When Using the K799 HI-FREQ UnitCommander 400 Settings When Using the K930-1 TIG Module Wire Feed Constant Voltage WELD- ING Stick and Wire Model Connection to LN-25Stick and Wire Model Connection to LN-23P Stick and Wire Model Connection to NA-3Auxiliary Power Operation Simultaneous Welding and AUXIL- Iary Power LoadsRecommended Equipment AccessoriesOptional Field Installed Accessories Engine Maintenance MaintenanceRoutine and Periodic Maintenance Water Separator Element Fuel FiltersFuel PRE-FILTER/WATER Separator ASSEM- BLY Battery Handling Cooling System Cooling Blower BeltMake Part Number Troubleshooting HOW to USE Troubleshooting GuideCourse of Action SymptomsPossible Areas Function Problems Output Problems Diagrams Commander Diagrams K488 / K487 Spool GUN Connection DiagramDiagram Commander 400 Stick & Wire / LN-23P Connection DiagramAmphenol 14 PIN Commander 400 Stick & Wire / K867 / LN-8 Connection Diagram Electrode Cable To Wire Feed Unit LN-7 Connection Diagram Electrode Cable Commander 400 Stick & Wire / LN-8 Connection Diagram Dimension Print Commander Basic Course $700.00Precaucion Aviso DE Statement of Limited Warranty Warranty Period 1 2Conditions of Warranty Warranty Limitations