Lincoln Electric IM544-B manual Electrical Output Connections, Fuel CAP, Muffler Outlet Pipe

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A-4

INSTALLATION

A-4

 

 

 

FUEL CAP

Remove the plastic cap covering from the Fuel Tank Filler neck and install the Fuel Cap.

ENGINE COOLING SYSTEM

The Deutz engine is air cooled by a belt driven axial blower. The oil cooler and engine cooling fins should be blown out with compressed air or steam to maintain proper cooling (See the engine Owners Manual for pro- cedures and frequency).

BATTERY CONNECTION

WARNING: Use caution as the electrolyte is a strong acid that can burn skin and damage eyes.

Remove and discard the insulating cap from the nega- tive battery terminal. Attach and tighten negative bat- tery cable terminal.

NOTE: This machine is furnished with a wet charged battery; if unused for several months, the battery may require a booster charge. Be careful to charge the battery with the correct polar- ity. Make sure that the battery is level while charging.

MUFFLER OUTLET PIPE

Remove the plastic plug covering the muffler outlet tube. Using the clamp provided secure the outlet pipe to the outlet tube with the pipe positioned such that it will direct the exhaust in the desired direction.

SPARK ARRESTER

Some federal, state or local laws may require that gasoline or diesel engines be equipped with exhaust spark arresters when they are operated in certain loca- tions where unarrested sparks may present a fire haz- ard. The standard muffler included with this welder does not qualify as a spark arrester. When required by local regulations, a suitable spark arrester, such as the K899-1 must be installed and properly maintained.

CAUTION

An incorrect arrester may lead to damage to the engine or adversely affect performance.

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ELECTRICAL OUTPUT CONNECTIONS

See Figure A.1 for the location of the weld output terminals, ground stud, and auxiliary power receptacles

OIL

FUEL

TEMP

PRESS

AMPS

1 2 0 V O L T

R E C E P T A C L E S

0

0

0

0

0

0

H O U R S

C V W O R K -

 

-

+

-

 

2 4 0 V O L T R E C E P T A C L E

 

W E L D O U T P U T T E R M I N A L S

 

( E L E C T R O D E + & C C W O R K - )

W E L D O U T P U T T E R M I N A L

G R O U N D S T U D

FIGURE A.1 - Weld Terminal, Ground Stud and Auxiliary Power Receptacle Locations

COMMANDER 400

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Contents Safety Depends on You CommanderCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Bore x Stroke InstallationWelding Range Open Circuit Voltage Auxiliary Power1 HEIGHT2 Width Depth WeightAngle of Operation Safety PrecautionsLOCATION/VENTILATION StackingOIL PRE-OPERATION Engine ServiceHigh Altitude Operation TowingMuffler Outlet Pipe Engine Cooling System Battery ConnectionElectrical Output Connections Fuel CAPMachine Grounding Auxiliary Power ReceptaclesStandby Power Connections Welding Output CablesPower General Description Safety InstructionsOperation Operating InstructionsFor Wire Welding Additional Design FeaturesFor Auxiliary Power Other FeaturesStart Pushbutton Controls and SettingsRUN- Stop Switch Idler Operational exceptions Engine Temperature Gauge and LightIdler Switch Engine Alternator Ammeter and LightAuxiliary Power Controls Stopping the Engine Wire Feeder Mode ControlsEngine Operation Starting the EngineTIG Welding Welder OperationTypical Fuel Consumption Stick WeldingTable B.3 Typical Current Ranges 1 for Tungsten ELECTRODES2 Commander 400 Settings When Using the K799 HI-FREQ UnitCommander 400 Settings When Using the K930-1 TIG Module Stick and Wire Model Connection to NA-3 Wire Feed Constant Voltage WELD- INGStick and Wire Model Connection to LN-25 Stick and Wire Model Connection to LN-23PSimultaneous Welding and AUXIL- Iary Power Loads Auxiliary Power OperationRecommended Equipment AccessoriesOptional Field Installed Accessories Engine Maintenance MaintenanceRoutine and Periodic Maintenance Water Separator Element Fuel FiltersFuel PRE-FILTER/WATER Separator ASSEM- BLY Cooling System Cooling Blower Belt Battery HandlingMake Part Number HOW to USE Troubleshooting Guide TroubleshootingCourse of Action SymptomsPossible Areas Function Problems Output Problems Diagrams Commander K488 / K487 Spool GUN Connection Diagram DiagramsCommander 400 Stick & Wire / LN-23P Connection Diagram DiagramAmphenol 14 PIN Commander 400 Stick & Wire / K867 / LN-8 Connection Diagram Electrode Cable To Wire Feed Unit LN-7 Connection Diagram Electrode Cable Commander 400 Stick & Wire / LN-8 Connection Diagram Dimension Print Commander $700.00 Basic CoursePrecaucion Aviso DE Warranty Limitations Statement of Limited WarrantyWarranty Period 1 2 Conditions of Warranty