Lincoln Electric IM544-B manual Electrode Cable

Page 41

COMMANDER 400

COMMANDER 400 STICK & WIRE TO K867 ADAPTER CONNECTION DIAGRAM

WARNING

Do not operate with panels open.

Keep

guards in

place.

Disconnect NEGATIVE (-) BATTERY LEAD

Keep

away from

moving parts.

before servicing.

Only qualified personnel should install,use

Do not touch electrically live parts.

or service this equipment.

14 PIN

AMPHENOL

 

 

 

 

N.C.

 

 

 

 

 

 

 

81

 

 

 

 

 

82

NOT USED ON

COMMANDER 400 POWER SOURCES

 

 

 

 

 

 

 

 

SPARE

 

 

N.D.

 

K867 UNIVERSAL

2

CONNECT TOGETHER FOR WELDING OUTPUT

 

 

ADAPTER PLUG

4

N.C.

 

 

 

 

 

 

 

 

 

41

NOT USED ON

COMMANDER 400 POWER SOURCES

 

 

 

42

 

 

 

 

N.E.

 

 

 

31

 

 

 

 

115 VAC

 

 

 

 

32

 

 

TO WORK

ELECTRODE

 

 

 

 

 

 

 

 

 

GND

POWER SOURCE FRAME CONNECTION

 

 

 

21

WIRE FEEDER VOLTMETER CONNECTION

 

 

 

 

 

 

ELECTRODE CABLE

 

CONNECTS TO (WORK TERMINAL) OF POWER SOURCE

 

 

 

 

 

 

TO WIRE FEED UNIT

77

10K

 

 

 

 

 

 

 

 

TO WORK

76

REMOTE OUTPUT CONTROL

 

 

75

MIN.

 

 

 

 

 

 

 

CAUTION :

ANY INCREASE OF THE HIGH IDLE ENGINE RPM BY CHANGING THE GOVERNOR SETTING OR OVERRIDING THE THROTTLE LINKAGE WILL CAUSE

AN INCREASE IN THE THE AC AUXILIARY VOLTAGE. IF THIS VOLTAGE GOES OVER 140 VOLTS, WIRE FEEDER CONTROL CIRCUITS MAY BE

DAMAGED. THE ENGINE GOVERNOR SETTING IS PRE-SET AT THE FACTORY - DO NOT ADJUST ABOVE RPM SPECIFICATIONS LISTED IN

THE ENGINE WELDER OPERATING MANUAL.

N.A. WELDING CABLE MUST BE OF PROPER CAPACITY FOR THE CURRENT AND DUTY CYCLE OF IMMEDIATE AND FUTURE

APPLICATIONS. SEE OPERATING MANUAL.

N.B. USE VOLTMETER SWITCH TO SELECT DESIRED ELECTRODE POLARITY.

 

 

 

 

 

 

 

 

 

 

 

N.C.

INSULATE EACH UNUSED LEAD INDIVIDUALLY.

 

 

2

 

 

 

 

 

 

 

TO

 

 

 

 

 

N.D.

FOR WIRE FEEDERS THAT RETURN A SIGNAL FOR WELDING OUTPUT, USE ISOLATION

TO

 

 

WIRE

 

 

 

 

 

 

 

 

 

 

 

RELAY TO CLOSE LEADS 2 & 4.

K867

 

 

FEEDER

 

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

N.E.

REFER TO POWER SOURCE INSTRUCTION MANUAL FOR MAXIMUM AUXILIARY CURRENT DRAW.

 

 

 

 

 

 

 

 

 

 

 

CONNECTION

F-9

DIAGRAM:

 

DIAGRAMS

6-12-98

S22916

F-9

Image 41
Contents Safety Depends on You CommanderCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Welding Range Open Circuit Voltage Auxiliary Power1 InstallationHEIGHT2 Width Depth Weight Bore x StrokeLOCATION/VENTILATION Safety PrecautionsStacking Angle of OperationHigh Altitude Operation PRE-OPERATION Engine ServiceTowing OILElectrical Output Connections Engine Cooling System Battery ConnectionFuel CAP Muffler Outlet PipeStandby Power Connections Auxiliary Power ReceptaclesWelding Output Cables Machine GroundingPower Operation Safety InstructionsOperating Instructions General DescriptionFor Auxiliary Power Additional Design FeaturesOther Features For Wire WeldingStart Pushbutton Controls and SettingsRUN- Stop Switch Idler Switch Engine Temperature Gauge and LightEngine Alternator Ammeter and Light Idler Operational exceptionsAuxiliary Power Controls Engine Operation Wire Feeder Mode ControlsStarting the Engine Stopping the EngineTypical Fuel Consumption Welder OperationStick Welding TIG WeldingTable B.3 Typical Current Ranges 1 for Tungsten ELECTRODES2 Commander 400 Settings When Using the K799 HI-FREQ UnitCommander 400 Settings When Using the K930-1 TIG Module Stick and Wire Model Connection to LN-25 Wire Feed Constant Voltage WELD- INGStick and Wire Model Connection to LN-23P Stick and Wire Model Connection to NA-3Simultaneous Welding and AUXIL- Iary Power Loads Auxiliary Power OperationRecommended Equipment AccessoriesOptional Field Installed Accessories Engine Maintenance MaintenanceRoutine and Periodic Maintenance Water Separator Element Fuel FiltersFuel PRE-FILTER/WATER Separator ASSEM- BLY Cooling System Cooling Blower Belt Battery HandlingMake Part Number HOW to USE Troubleshooting Guide TroubleshootingCourse of Action SymptomsPossible Areas Function Problems Output Problems Diagrams Commander K488 / K487 Spool GUN Connection Diagram DiagramsCommander 400 Stick & Wire / LN-23P Connection Diagram DiagramAmphenol 14 PIN Commander 400 Stick & Wire / K867 / LN-8 Connection Diagram Electrode Cable To Wire Feed Unit LN-7 Connection Diagram Electrode Cable Commander 400 Stick & Wire / LN-8 Connection Diagram Dimension Print Commander $700.00 Basic CoursePrecaucion Aviso DE Warranty Period 1 2 Statement of Limited WarrantyConditions of Warranty Warranty Limitations