Lincoln Electric IM544-B Engine Temperature Gauge and Light, Engine Alternator Ammeter and Light

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OPERATION

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4.ENGINE TEMPERATURE GAUGE AND LIGHT

The gauge displays the engine oil temperature. The yellow temperature light remains off under normal operating temperatures. If the light turns on, the engine protection system will shut down the engine. Check for restrictions at the engine cooling air inlets and outlets (consult the engine Operator’s Manual). Check for loose or disconnected leads at the tempera- ture sender located on the engine. Check engine cool- ing blower belt. Also, check to be sure that the welder loads are within the rating of the welder. The light will remain on when the engine has been shut down due to an over- temperature condition.

5. OIL PRESSURE GAUGE AND LIGHT The gauge displays the engine oil pressure when the engine is running. The yellow oil pressure light remains off with proper oil pressure. If the light turns on, the engine protection system will stop the engine. Check for proper oil level and add oil if necessary. Check for loose or disconnected leads at the oil pres- sure sender located on the engine. The light will go on and stay on when the RUN-STOP switch is switched to the “Run” position with engine not running.

6.ENGINE ALTERNATOR AMMETER AND LIGHT

The yellow engine alternator light is off when battery charging system is functioning normally. If light turns on, the engine protection system will shut down the engine. Check the engine cooling blower belt. Also, the alternator or the voltage regulator may not be oper- ating correctly. The light may also come on if the alter- nator did not flash up due to not holding the start but- ton in long enough (minimum of 2 seconds) or due to a faulty flashing circuit. The light will remain on when the engine has been shut down due to a fault in the alter- nator, regulator, or the cooling blower belt.

7. IDLER SWITCH

Has two positions as follows:

A) In the “High” position , the engine runs at the high idle speed controlled by the governor.

B)In the “Auto” / position, the idler oper- ates as follows:

a.When switched from “High” to “Auto” or after starting the engine, the engine will operate at full speed for approximately 15 seconds and then go to low idle speed.

b.When the electrode touches the work or power is drawn for lights or tools (approximately 100 Watts minimum) the engine accelerates and operates

at full speed.

c. When welding ceases or the AC power load is turned off, a fixed time delay of approximately 15 seconds starts.

d. If the welding or AC power load is not restarted before the end of the time delay, the idler reduces the engine speed to low idle speed.

e. The engine will automatically return to high idle speed when the welding load or A.C. power load is reapplied.

Idler Operational exceptions

When the WELDING TERMINALS switch is in the “Welding Terminals Remotely Controlled” position the idler will operate as follows:

a. When the triggering device (Amptrol, Arc Start Switch, etc.) is pressed the engine will accelerate and operate at full speed provided a welding load is applied within approximately 15 seconds.

If the triggering device remains pressed but no weld- ing load is applied within approximately 15 seconds the engine will return to low idle speed.

If the triggering device is released or welding ceases the engine will return to low idle speed after approxi- mately 15 seconds.

8. HOUR METER

The hour meter displays the total time that the engine has been running. This meter is a useful indicator for scheduling preventive maintenance.

COMMANDER 400

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Contents Safety Depends on You CommanderCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Welding Range Open Circuit Voltage Auxiliary Power1 InstallationHEIGHT2 Width Depth Weight Bore x StrokeLOCATION/VENTILATION Safety PrecautionsStacking Angle of OperationHigh Altitude Operation PRE-OPERATION Engine ServiceTowing OILElectrical Output Connections Engine Cooling System Battery ConnectionFuel CAP Muffler Outlet PipeStandby Power Connections Auxiliary Power ReceptaclesWelding Output Cables Machine GroundingPower Operation Safety InstructionsOperating Instructions General DescriptionFor Auxiliary Power Additional Design FeaturesOther Features For Wire WeldingStart Pushbutton Controls and SettingsRUN- Stop Switch Idler Switch Engine Temperature Gauge and LightEngine Alternator Ammeter and Light Idler Operational exceptionsAuxiliary Power Controls Engine Operation Wire Feeder Mode ControlsStarting the Engine Stopping the EngineTypical Fuel Consumption Welder OperationStick Welding TIG WeldingTable B.3 Typical Current Ranges 1 for Tungsten ELECTRODES2 Commander 400 Settings When Using the K799 HI-FREQ UnitCommander 400 Settings When Using the K930-1 TIG Module Stick and Wire Model Connection to LN-25 Wire Feed Constant Voltage WELD- INGStick and Wire Model Connection to LN-23P Stick and Wire Model Connection to NA-3Simultaneous Welding and AUXIL- Iary Power Loads Auxiliary Power OperationRecommended Equipment AccessoriesOptional Field Installed Accessories Engine Maintenance MaintenanceRoutine and Periodic Maintenance Water Separator Element Fuel FiltersFuel PRE-FILTER/WATER Separator ASSEM- BLY Cooling System Cooling Blower Belt Battery HandlingMake Part Number HOW to USE Troubleshooting Guide TroubleshootingCourse of Action SymptomsPossible Areas Function Problems Output Problems Diagrams Commander K488 / K487 Spool GUN Connection Diagram DiagramsCommander 400 Stick & Wire / LN-23P Connection Diagram DiagramAmphenol 14 PIN Commander 400 Stick & Wire / K867 / LN-8 Connection Diagram Electrode Cable To Wire Feed Unit LN-7 Connection Diagram Electrode Cable Commander 400 Stick & Wire / LN-8 Connection Diagram Dimension Print Commander $700.00 Basic CoursePrecaucion Aviso DE Warranty Period 1 2 Statement of Limited WarrantyConditions of Warranty Warranty Limitations