Xantrex Technology How the Freedom SW 3000 Inverter/Charger Works, Inverting, Charging

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Introduction

How the Freedom SW 3000 Inverter/Charger Works

The Freedom SW 3000 is designed to:

invert,

charge, and

accept both split phase and dual input.

With AC input available from the utility grid or a generator, power is passed through the Freedom SW 3000 Inverter/Charger to operate connected AC loads. The remaining AC power not used by loads is converted to DC power and used to charge batteries.

If AC input power becomes disconnected, fails, or falls out of specification and is no longer qualified as good AC, a quick transfer takes place and the Freedom SW 3000 begins converting DC power from the batteries into AC power, to continue to supply power to the AC loads.

Inverting

The Freedom SW 3000’s inverting function produces 120 volts AC from your batteries at 3000 watts continuous with 6000 watts of surge power to start loads like pumps and refrigerators.

Charging

The Freedom SW 3000’s charging function:

produces 150 amps to charge your batteries, and

equalizes flooded, lead acid batteries.

Built-in Charge Formulas For the unit to perform at the highest level, the batteries must be charged correctly. The Freedom SW 3000 has optimized algorithms for flooded, gel, and AGM batteries.

Battery Temperature Sensor Since battery temperature is a key factor in correct charging, the charging formula must be adjusted (automatically and in real time) according to the actual battery temperature to ensure that batteries are fully charged, but not overcharged. For this reason, Xantrex® has included a battery temperature sensor with your Freedom SW 3000 and has temperature compensated the charge formula.

Manual Equalization Over a period of time, the cells in a flooded battery can develop uneven chemical states. This can result in a weak (undercharged) cell which, in turn, can reduce the overall capacity of the battery. To improve the life and performance of a non-sealed, flooded battery, the Freedom SW 3000’s multi-stage charging cycle includes a manual equalize mode that can be used, if recommended by the battery manufacturer.

Dead Battery Charging Another feature that the Freedom SW 3000 includes is dead battery charging. The Freedom SW 3000—unlike many chargers—has the ability to recharge batteries even if the battery voltage is very low, i.e., as low as 5 volts.

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Contents Freedom SW Sine Wave Inverter/Charger Page Exclusion for Documentation About Xantrex TrademarksDate and Revision Document Part NumberStatement of Hazard About This GuideRelated Information Electrical Shock Hazard Important Safety InstructionsExplosion Hazard Fire and Burn HazardPrecautions When Working With Batteries Precautions When Placing the Inverter/Charger Precautions When Preparing to ChargeExposure to Chemicals and Gases Hazard Risk of Damage to the INVERTER/CHARGERLimitations on USE RegulatoryContents Page Page Page Materials List IntroductionAbout the Freedom SW Inverter/Charger Premium Power and Ease of UseCharging How the Freedom SW 3000 Inverter/Charger WorksInverting Xanbus System Typical Xanbus System Diagram Freedom SW 3000 Owner’s GuideComprehensive Electronic Protection Protection feature This feature…Front and Side Panels Freedom SW 3000 Inverter/Charger FeaturesFront Panel Controls Status LEDs Compartment SideTwo variable-speed cooling fans are used to cool Though the transformer and power compartmentsFreedom SW AC wiring compartment access panel withAC and DC Side Panels Battery temperature sensor BTS jack providesNegative DC terminal connects to the negative AC Input 1, AC Input 2, and Inverter AC OutputSupplied Accessories Supplied AccessoriesNetwork Component Optional System Accessories and Network ComponentsAccessory Operating The Freedom SW 10 9 8 Using the SCPExit button On Start UpDown arrow button Up arrow buttonTo view the firmware revision number System Start-up Check Viewing the Firmware Revision NumberOperating Limits for Inverter Operation Operating in Invert ModeTo operate in invert mode from the front panel Charger Operation with Battery Temperature Sensor BTS Operating in Charger ModeRisk of Damage to Batteries Operating in Equalization ModeTerminating the Equalization Process Equalizing BatteriesRisk of Damage to DC Load Equipment To equalize your batteriesOperating Limits for Charger Operation Monitoring Status Messages on the SCP Monitoring the Freedom SW 3000 Indicator LightsFaults and Warnings Operating System ModesSafe To return to Operating modeTo exit Safe mode and return to Operating mode Safe ModeSystem Control Panel ConfigurationSCP System Menu Map Freedom SW 3000 Owner’s Guide System Menu MapTo view the Select Device menu Viewing the System ScreenViewing the Select Device Menu Selecting the Freedom SW 3000 Basic Menu Selecting the Freedom SW 3000 from the Select Device MenuSelecting the Freedom SW 3000 Advanced Menu To select the Freedom SW 3000 from the Select Device menuHighlighting System on the Select Device Menu To select the Freedom SW 3000 Advanced MenuReturning to Freedom SW 3000 Basic Menu Selecting the Default SettingsMenu Structure Mode DescriptionDevice Menu ModesAC Out BatteryAC Input1 Menu Basic Power ShareInverter ChargerRange of values EqualizeYes n/a Want Equalization? Screen content Explanation of items displayedRange of values Increment Default Clear FaultsBatt Type Batt SizeMenu Advanced Configure Inv/Chg Configure Inverter/ChargerView Device Info Basic MenuSub-Menus Configure Inv/Chg MenuForce Charge Cfg AC Limits Configure AC Limits# Chg Stages Eqz VoltsRisk of Damage to Equipment AC Limits Configure AC LimitsHi AC Freq View Warning Log View Fault LogView Device Info View Device Information Restore Defaults Restore DefaultsFault Types TroubleshootingFault type Behavior IntroductionTroubleshooting Section Number Troubleshooting ReferenceGeneral Troubleshooting Guidelines Troubleshooting To view a message from a warning list Number Message Type Cause SolutionTo view a fault list To view a message from a fault list Fault MessagesFault Number Message Fault Type Cause Solution AC Output Fault Number Message Fault Type Cause Solution Motor Loads Inverter ApplicationsResistive Loads Risk of Battery Damage Battery Charging ReferenceBattery Types Three-Stage charging Charge Algorithm StagesTwo-Stage Charging Flooded Charge Algorithm GraphGel Or wetFlooded Time Or wet Gel Or wet GelAGM Battery Charger Interruption Physical Specifications SpecificationsInverter Specifications Charger SpecificationsSpecifications Environmental Specifications Transfer and General SpecificationsFan Operation Regulatory ApprovalsCharger Mode Invert Power Derating vs. Ambient TemperatureWarranty Warranty and Return InformationWarranty and Return Information Product DisclaimerOut of Warranty Service Return Material Authorization PolicyReturn Procedure Information About Your System Page Page Xantrex Technology Inc