Xantrex Technology SW 3000 user service Two-Stage Charging

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Battery Charging Reference

Equalization Charge The equalization charge must be manually initiated from the SCP because it is not required each time the battery is recharged. Equalization is a deliberate overcharge designed to return each cell to optimum condition by reducing sulfation and stratification in the battery. The overcharge helps the battery to reach and maintain peak capacity.

An equalization charge should be performed only on flooded, vented (non- sealed or “wet”) batteries. It should be performed only if recommended by the battery manufacturer and only as often as specified.

After initiating an equalize charge cycle, the charger will always execute a bulk and absorption charge stage before starting the actual equalize charge stage. The equalize charge stage has a default current and voltage setpoint at 10% of C in Ah and 15.5 Vdc, respectively. During the equalize charge stage, the charger will produce current equal to the current setpoint as long as the battery voltage is still less than the voltage setpoint. When the voltage setpoint is reached, the charger will change its current output to keep the battery voltage steady at the voltage setpoint level.

There is a timeout (default is 1 hour) for the equalize charge stage. The charger will exit equalize after the timeout has occurred, even if the voltage setpoint has not been reached. Should another equalize cycle be required, it has to be manually initiated from the SCP.

Should an AC reconnect occur during the equalize charge stage, the charger will return to the float/no-float charge stage, depending on which one is selected.

Two-Stage Charging

If the two-stage charge is enabled, the charger finishes the absorption charge but does not go to float mode because some battery manufacturers advise against floating their batteries. The Freedom SW 3000 goes into a monitoring mode instead where the charger monitors the batteries but does not float them.

A new two-stage charge cycle will be initiated under the same conditions as for three-stage charging.

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Contents Freedom SW Sine Wave Inverter/Charger Page Document Part Number About Xantrex TrademarksExclusion for Documentation Date and RevisionStatement of Hazard About This GuideRelated Information Electrical Shock Hazard Important Safety InstructionsExplosion Hazard Fire and Burn HazardPrecautions When Working With Batteries Risk of Damage to the INVERTER/CHARGER Precautions When Preparing to ChargePrecautions When Placing the Inverter/Charger Exposure to Chemicals and Gases HazardLimitations on USE RegulatoryContents Page Page Page Materials List IntroductionAbout the Freedom SW Inverter/Charger Premium Power and Ease of UseCharging How the Freedom SW 3000 Inverter/Charger WorksInverting Xanbus System Typical Xanbus System Diagram Freedom SW 3000 Owner’s GuideComprehensive Electronic Protection Protection feature This feature…Compartment Side Freedom SW 3000 Inverter/Charger FeaturesFront and Side Panels Front Panel Controls Status LEDsTwo variable-speed cooling fans are used to cool Though the transformer and power compartmentsFreedom SW AC wiring compartment access panel withAC Input 1, AC Input 2, and Inverter AC Output Battery temperature sensor BTS jack providesAC and DC Side Panels Negative DC terminal connects to the negativeSupplied Accessories Supplied AccessoriesNetwork Component Optional System Accessories and Network ComponentsAccessory Operating The Freedom SW 10 9 8 Using the SCPUp arrow button On Start UpExit button Down arrow buttonTo view the firmware revision number System Start-up Check Viewing the Firmware Revision NumberOperating Limits for Inverter Operation Operating in Invert ModeTo operate in invert mode from the front panel Charger Operation with Battery Temperature Sensor BTS Operating in Charger ModeRisk of Damage to Batteries Operating in Equalization ModeTo equalize your batteries Equalizing BatteriesTerminating the Equalization Process Risk of Damage to DC Load EquipmentOperating Limits for Charger Operation Monitoring Status Messages on the SCP Monitoring the Freedom SW 3000 Indicator LightsFaults and Warnings Operating System ModesSafe To return to Operating modeTo exit Safe mode and return to Operating mode Safe ModeSystem Control Panel ConfigurationSCP System Menu Map Freedom SW 3000 Owner’s Guide System Menu MapTo view the Select Device menu Viewing the System ScreenViewing the Select Device Menu To select the Freedom SW 3000 from the Select Device menu Selecting the Freedom SW 3000 from the Select Device MenuSelecting the Freedom SW 3000 Basic Menu Selecting the Freedom SW 3000 Advanced MenuHighlighting System on the Select Device Menu To select the Freedom SW 3000 Advanced MenuReturning to Freedom SW 3000 Basic Menu Selecting the Default SettingsModes Mode DescriptionMenu Structure Device MenuAC Out BatteryAC Input1 Charger Power ShareMenu Basic InverterRange of values EqualizeYes n/a Want Equalization? Screen content Explanation of items displayedBatt Size Clear FaultsRange of values Increment Default Batt TypeBasic Menu Configure Inv/Chg Configure Inverter/ChargerMenu Advanced View Device InfoSub-Menus Configure Inv/Chg MenuEqz Volts Cfg AC Limits Configure AC LimitsForce Charge # Chg StagesRisk of Damage to Equipment AC Limits Configure AC LimitsHi AC Freq View Warning Log View Fault LogView Device Info View Device Information Restore Defaults Restore DefaultsIntroduction TroubleshootingFault Types Fault type BehaviorTroubleshooting Section Number Troubleshooting ReferenceGeneral Troubleshooting Guidelines Troubleshooting To view a message from a warning list Number Message Type Cause SolutionTo view a fault list To view a message from a fault list Fault MessagesFault Number Message Fault Type Cause Solution AC Output Fault Number Message Fault Type Cause Solution Motor Loads Inverter ApplicationsResistive Loads Risk of Battery Damage Battery Charging ReferenceBattery Types Three-Stage charging Charge Algorithm StagesTwo-Stage Charging Or wet Charge Algorithm GraphFlooded GelFlooded Time Or wet Gel Or wet GelAGM Battery Charger Interruption Charger Specifications SpecificationsPhysical Specifications Inverter SpecificationsSpecifications Regulatory Approvals Transfer and General SpecificationsEnvironmental Specifications Fan OperationCharger Mode Invert Power Derating vs. Ambient TemperatureWarranty Warranty and Return InformationWarranty and Return Information Product DisclaimerOut of Warranty Service Return Material Authorization PolicyReturn Procedure Information About Your System Page Page Xantrex Technology Inc