Xantrex Technology TC2 204060 manual Introduction, Truecharge2 Battery Charger

Page 13

TC2 204060 Series BattChg Owners Guide.book Page 1 Friday, July 8, 2011 11:44 AM

Introduction

This chapter describes the standard features of a Truecharge2 Battery Charger, as well as its protection features. It also provides information on the different parts of the Truecharge2 Battery Charger.

Truecharge2 Battery Charger

The Truecharge2 Battery Charger ships with the following items:

•one Truecharge2 Battery Charger unit,

•owner’s guide,

•rubber boots for DC terminals,

•nuts and washers (M6) for DC terminals and ground stud,

•strain relief clamp for AC input cables1,

•three crimp connectors for AC wiring1.

NOTE: Keep the carton and packing material in case you need to return the Truecharge2 Battery Charger for servicing.

Standard and Protection Features

The Truecharge2 Battery Charger provides the following standard features:

•up to three2 full current rated outputs,

•battery monitoring functions,

•correct charging voltage for batteries when connected to almost any single phase AC power outlet in the world,

•low electromagnetic interference (EMI),

•automatic charge resumption, if required, after AC power interruption,

•programmable custom charge settings3,

•fully discharged battery charging4,

•ability to operate two Truecharge2 Battery Chargers in parallel mode with the use of the optional remote panel.

The Truecharge2 Battery Charger provides the following protection features:

•battery reverse polarity protection via user-replaceable output fuse(s),

•AC input out-of-range derating and shutdown,

•ambient over-temperature derating and shutdown,

•battery over-charging protection,

1.Not included with IEC models of Truecharge2 Battery Chargers.

2.Each output can charge different batteries that either have the same chemistry or can tolerate the same charge sequence and voltage/current ratings.

3.The charger can be programmed with custom charge setpoints using PC interface. This programming can only be done using a special configuration tool operated by Xantrex or a designated OEM.

4.The charger can initiate charging a non-damaged but zero voltage battery.

		975-0526-01-02		1

Image 13

Contents Series Battery Charger Page Product Numbers TrademarksExclusion for Documentation Date and RevisionStatement of Hazard About This GuideRelated Information Electrical Shock Hazard Important Safety InstructionsExplosion Hazard Fire and Burn HazardPersonal Injury Hazard Precautions When Working With Batteries Risk of Damage to the Battery Charger Precautions When Placing the Battery ChargerExposure to Chemicals and Gases Hazard Viii FCC Information to the UserContents Page Standard and Protection Features Truecharge2 Battery ChargerIntroduction Introduction Front Panel Truecharge 2 Battery Charger FeaturesAC wiring compartment Truecharge2 Series Battery Charger Owner’s GuideRear Panel DescriptionItem Description Onboard Control and Status Display PanelTruecharge2 Series Battery Charger Owner’s Guide Risk of Battery Damage Improper Installation by AN Unqualified Installer Preparing For InstallationYou need the following materials Tools and MaterialsCondition Requirement LocationExplosion Hazard for IEC Models only Mounting Orientations Deck and Horizontal Electrical Shock and Fire Hazard Wiring RequirementsWire Length Wire Size AWG and mm2 DC WiringAWG Fire HazardInjury Other examples of AC wiring requirements Battery Bank Size RequirementsInstallation Sequence Installing the Truecharge 2 Battery ChargerMounting the Battery Charger To mount the Truecharge2 Battery ChargerTo connect the DC chassis ground earth Connecting the DC Chassis Ground EarthAccidental Short or Spark Hazard Installing DC WiringShock Hazard For more than one battery or bank For one battery or bankReverse Polarity Damage Installing the Truecharge 2 Battery Charger AC wiring access hole Installing AC WiringTapered end of strain relief AC supply wiring Conductor Charger Pigtail AC Supply Wire Color CodeScrew to secure the wiring compartment cover Explosion AND/OR Fire Hazard Powering UpDamage to the Battery Charger Installing a Parallel ConfigurationFault and Warning Conditions Powering up after installing a parallel configurationWhen Configuring the Battery Chargers When Equalizing BatteriesInput Voltage Operating and Derating Installing BatteriesAC source Multi-Stage ChargingThree-Stage Charging Two-Stage Charging Temperature Considerations Battery QualificationTo force a battery detection sequence Charging Voltage SetpointsSetting the Battery Temperature without a BTS Operating DC Loads Configuring the Charger Mode Configuring the Truecharge2 Battery ChargerConfiguring the Battery Bank Type Charging Batteries Mode Charger Status LED-ONTo charge your batteries Charging Batteries Equalizing Flooded Batteries Risk of Equipment Damage Performing An EqualizationEXPLOSION, FIRE, and Burn Hazards To equalize your batteriesEqualizing Flooded Batteries Transitioning the Charger to ON, Standby, or Disabled Reading Onboard Display LEDs Accessing Charger InformationReporting While Charging or Equalizing Standby Reporting Without AC Power or While onFault or Warning Solution Condition Fuse on Using a Generator As Source Power Maintaining the Charger Replacing the DC Output Fuse Improper Installation by AN Unqualified InstallerModel Fuse Replacement RatingsPossible Cause Solution TroubleshootingTroubleshooting Disconnect all loads or switch loads off 975-0526-01-02 Troubleshooting Physical Specifications AC Input Specifications SpecificationsDC Output Specifications Environmental Specifications Regulatory Approvals Protection FeaturesWarranty Warranty and Return InformationWarranty and Return Information Product DisclaimerReturn Procedure Return Material Authorization PolicyOut of Warranty Service Information About Your System Page Xantrex Technology USA Inc