Xantrex Technology TC2 204060 manual Precautions When Working With Batteries

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TC2 204060 Series BattChg Owners Guide.book Page vi Friday, July 8, 2011 11:44 AM

Precautions When Working With Batteries

BURN FROM HIGH SHORT-CIRCUIT CURRENT, FIRE AND EXPLO- SION FROM VENTED GASES HAZARDS

Always wear proper, non-absorbent gloves, complete eye protection, and clothing protection. Avoid touching your eyes and wiping your forehead while working near batteries. See note #4.

Remove all personal metal items, like rings, bracelets, and watches when working with batteries. See notes #5 and #6.

Never smoke or allow a spark or flame near the engine or batteries.

Never charge a frozen battery.

Failure to follow these instructions can result in death or serious injury.

NOTES:

1.Locate the Truecharge2 Series Battery Charger unit away from batteries in a well ventilated compartment.

2.Always have someone within range of your voice or close enough to come to your aid when you work near a lead-acid battery.

3.Always have plenty of fresh water and soap nearby in case battery acid contacts skin, clothing, or eyes.

4.If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enters your eye, immediately flood it with running cold water for at least twenty minutes and get medical attention immediately.

5.Use extra caution to reduce the risk or dropping a metal tool on the battery. It could spark or short circuit the battery or other electrical parts and could cause an explosion.

6.Batteries can produce a short circuit current high enough to weld a ring or metal bracelet or the like to the battery terminal, causing a severe burn.

7.When removing a battery, always remove the negative terminal from the battery first for systems with grounded negative. If it is grounded positive, remove the positive terminal first. Make sure all loads connected to the battery and all accessories are off so you don’t cause an arc.

 

 

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Truecharge2 Series Battery Charger Owner’s Guide

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Contents Series Battery Charger Page Trademarks Product NumbersExclusion for Documentation Date and RevisionAbout This Guide Statement of HazardRelated Information Important Safety Instructions Electrical Shock HazardPersonal Injury Hazard Fire and Burn HazardExplosion Hazard Precautions When Working With Batteries Exposure to Chemicals and Gases Hazard Precautions When Placing the Battery ChargerRisk of Damage to the Battery Charger FCC Information to the User ViiiContents Page Introduction Truecharge2 Battery ChargerStandard and Protection Features Introduction Truecharge 2 Battery Charger Features Front PanelTruecharge2 Series Battery Charger Owner’s Guide AC wiring compartmentRear Panel DescriptionOnboard Control and Status Display Panel Item DescriptionTruecharge2 Series Battery Charger Owner’s Guide Risk of Battery Damage Preparing For Installation Improper Installation by AN Unqualified InstallerTools and Materials You need the following materialsExplosion Hazard for IEC Models only LocationCondition Requirement Mounting Orientations Deck and Horizontal Wiring Requirements Electrical Shock and Fire HazardDC Wiring Wire Length Wire Size AWG and mm2Injury Fire HazardAWG Battery Bank Size Requirements Other examples of AC wiring requirementsInstalling the Truecharge 2 Battery Charger Installation SequenceMounting the Battery Charger To mount the Truecharge2 Battery ChargerConnecting the DC Chassis Ground Earth To connect the DC chassis ground earthShock Hazard Installing DC WiringAccidental Short or Spark Hazard Reverse Polarity Damage For one battery or bankFor more than one battery or bank Installing the Truecharge 2 Battery Charger Installing AC Wiring AC wiring access holeConductor Charger Pigtail AC Supply Wire Color Code Tapered end of strain relief AC supply wiringScrew to secure the wiring compartment cover Powering Up Explosion AND/OR Fire HazardInstalling a Parallel Configuration Damage to the Battery ChargerPowering up after installing a parallel configuration Fault and Warning ConditionsWhen Configuring the Battery Chargers When Equalizing BatteriesInstalling Batteries Input Voltage Operating and DeratingMulti-Stage Charging AC sourceThree-Stage Charging Two-Stage Charging Battery Qualification Temperature ConsiderationsTo force a battery detection sequence Charging Voltage SetpointsSetting the Battery Temperature without a BTS Operating DC Loads Configuring the Battery Bank Type Configuring the Truecharge2 Battery ChargerConfiguring the Charger Mode To charge your batteries Mode Charger Status LED-ONCharging Batteries Charging Batteries Equalizing Flooded Batteries Performing An Equalization Risk of Equipment DamageEXPLOSION, FIRE, and Burn Hazards To equalize your batteriesEqualizing Flooded Batteries Transitioning the Charger to ON, Standby, or Disabled Reporting While Charging or Equalizing Accessing Charger InformationReading Onboard Display LEDs Reporting Without AC Power or While on StandbyFault or Warning Solution Condition Fuse on Using a Generator As Source Power Maintaining the Charger Improper Installation by AN Unqualified Installer Replacing the DC Output FuseFuse Replacement Ratings ModelTroubleshooting Possible Cause SolutionTroubleshooting Disconnect all loads or switch loads off 975-0526-01-02 Troubleshooting Specifications Physical Specifications AC Input SpecificationsDC Output Specifications Environmental Specifications Protection Features Regulatory ApprovalsWarranty and Return Information WarrantyWarranty and Return Information Disclaimer ProductOut of Warranty Service Return Material Authorization PolicyReturn Procedure Information About Your System Page Xantrex Technology USA Inc