Xantrex Technology TC2 204060 manual Performing An Equalization, Risk of Equipment Damage

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TC2 204060 Series BattChg Owners Guide.book Page 38 Friday, July 8, 2011 11:44 AM

Equalizing Flooded Batteries

 

 

Performing An Equalization

 

 

NOTE: If battery acid contacts skin or clothing, wash immediately with soap

 

 

 

 

 

 

 

 

 

 

 

and water. If acid enters your eye, immediately flood it with running cold

 

 

 

 

 

 

 

 

 

 

 

water for at least twenty minutes and get medical attention immediately.

 

 

 

 

 

 

 

 

 

 

 

To equalize your batteries:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RISK OF EQUIPMENT DAMAGE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

• Turn off or disconnect all DC loads on the battery during

 

 

IMPORTANT: Remember that all connected batteries will undergo the

 

 

 

 

 

equalization.

 

 

equalization. If only one bank is intended to undergo equalization then the

 

 

 

 

• Do not equalize if the level of equalization voltage (see note below)

 

 

other banks must be disconnected prior to equalization.

 

 

 

 

 

 

does not comply with the battery manufacturer’s recommendation

 

 

1. Check the battery electrolyte level. If necessary, refill with distilled

 

 

 

 

Failure to follow these instructions can damage the unit and/or

 

 

 

 

 

 

 

 

water only. All the cells should have similar electrolyte levels. If the

 

 

 

 

damage other equipment.

 

 

levels are widely different, it will influence the relative concentration

 

 

 

 

 

 

 

 

 

 

 

of acid, thereby affecting the specific gravity measurements. If

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTE: The voltage applied to the battery during equalization may be above

 

 

distilled water is added, batteries must undergo a complete charge

 

 

 

 

safe levels for some loads but the absolute maximum is 16 V for 12-volt

 

 

cycle.

 

 

 

 

chargers and 32 V for 24-volt chargers within operational temperature

 

 

2. Program or initiate an equalize cycle. Equalization will begin if all

 

 

 

 

range.

 

 

banks are in either float or rest mode.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IMPORTANT: If equalization is programmed prior to float or rest mode,

 

 

 

 

 

 

 

 

 

 

 

the Equalize LED will flash and equalization will start prior to reaching

 

 

 

 

EXPLOSION, FIRE, AND BURN HAZARDS

 

 

 

 

 

 

float or rest mode.

 

 

 

 

Always wear proper, non-absorbent gloves, complete eye protection, and

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

clothing protection. Avoid touching your eyes and wiping your forehead

 

 

 

 

 

 

 

 

 

 

while working near batteries. See following note.

 

 

 

 

 

 

 

 

 

 

Failure to follow these instructions can result in death or serious

 

 

 

 

 

 

 

 

 

 

injury.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

38

 

 

 

 

 

 

Truecharge2 Series Battery Charger Owner’s Guide

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Contents Series Battery Charger Page Exclusion for Documentation TrademarksProduct Numbers Date and RevisionAbout This Guide Statement of HazardRelated Information Important Safety Instructions Electrical Shock HazardPersonal Injury Hazard Fire and Burn HazardExplosion Hazard Precautions When Working With Batteries Exposure to Chemicals and Gases Hazard Precautions When Placing the Battery ChargerRisk of Damage to the Battery Charger FCC Information to the User ViiiContents Page Introduction Truecharge2 Battery ChargerStandard and Protection Features Introduction Truecharge 2 Battery Charger Features Front PanelRear Panel Truecharge2 Series Battery Charger Owner’s GuideAC wiring compartment DescriptionOnboard Control and Status Display Panel Item DescriptionTruecharge2 Series Battery Charger Owner’s Guide Risk of Battery Damage Preparing For Installation Improper Installation by AN Unqualified InstallerTools and Materials You need the following materialsExplosion Hazard for IEC Models only LocationCondition Requirement Mounting Orientations Deck and Horizontal Wiring Requirements Electrical Shock and Fire HazardDC Wiring Wire Length Wire Size AWG and mm2Injury Fire HazardAWG Battery Bank Size Requirements Other examples of AC wiring requirementsMounting the Battery Charger Installing the Truecharge 2 Battery ChargerInstallation Sequence To mount the Truecharge2 Battery ChargerConnecting the DC Chassis Ground Earth To connect the DC chassis ground earthShock Hazard Installing DC WiringAccidental Short or Spark Hazard Reverse Polarity Damage For one battery or bankFor more than one battery or bank Installing the Truecharge 2 Battery Charger Installing AC Wiring AC wiring access holeConductor Charger Pigtail AC Supply Wire Color Code Tapered end of strain relief AC supply wiringScrew to secure the wiring compartment cover Powering Up Explosion AND/OR Fire HazardInstalling a Parallel Configuration Damage to the Battery ChargerWhen Configuring the Battery Chargers Powering up after installing a parallel configurationFault and Warning Conditions When Equalizing BatteriesInstalling Batteries Input Voltage Operating and DeratingMulti-Stage Charging AC sourceThree-Stage Charging Two-Stage Charging To force a battery detection sequence Battery QualificationTemperature Considerations Charging Voltage SetpointsSetting the Battery Temperature without a BTS Operating DC Loads Configuring the Battery Bank Type Configuring the Truecharge2 Battery ChargerConfiguring the Charger Mode To charge your batteries Mode Charger Status LED-ONCharging Batteries Charging Batteries Equalizing Flooded Batteries EXPLOSION, FIRE, and Burn Hazards Performing An EqualizationRisk of Equipment Damage To equalize your batteriesEqualizing Flooded Batteries Transitioning the Charger to ON, Standby, or Disabled Reporting While Charging or Equalizing Accessing Charger InformationReading Onboard Display LEDs Reporting Without AC Power or While on StandbyFault or Warning Solution Condition Fuse on Using a Generator As Source Power Maintaining the Charger Improper Installation by AN Unqualified Installer Replacing the DC Output FuseFuse Replacement Ratings ModelTroubleshooting Possible Cause SolutionTroubleshooting Disconnect all loads or switch loads off 975-0526-01-02 Troubleshooting Specifications Physical Specifications AC Input SpecificationsDC Output Specifications Environmental Specifications Protection Features Regulatory ApprovalsWarranty and Return Information WarrantyWarranty and Return Information Disclaimer ProductOut of Warranty Service Return Material Authorization PolicyReturn Procedure Information About Your System Page Xantrex Technology USA Inc