Xantrex Technology TC2 204060 manual Trademarks, Product Numbers, Exclusion for Documentation

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TC2_204060_FrontMatter_SE.fm Page i Thursday, August 4, 2011 1:11 PM

Trademarks

Xantrex, Truecharge, and Smart choice for power are trademarks of Schneider Electric Services International sprl, registered in the U.S. and other countries. Other trademarks, registered trademarks, and product names are the property of their respective owners and are used herein for identification purposes only.

Notice of Copyright

Truecharge2 Series Battery Charger Owner’s Guide © August 2011 Xantrex Technology USA Inc. All rights reserved. No part of this document may be reproduced in any form or disclosed to third parties without the express written consent of: Xantrex Technology USA Inc., 541 Roske Drive, Suite A, Elkhart, Indiana USA 46516. Xantrex Technology USA Inc. reserves the right to revise this document and to periodically make changes to the content hereof without obligation or organization of such revisions or changes unless required to do so by prior arrangement.

Product Numbers

Non-IEC Models

IECa Models

804-1220-02,

804-1220-03,

804-1240-02,

804-1240-03,

804-1260-02,

804-1260-03

804-2410,

804-2410-01,

804-2420,

804-2420-01,

804-2430

804-2430-01

a.IEC refers to the international standard from the International Electrotechnical Commission for "plugs, socket-outlets and cou- plers for industrial purposes". IEC models have an AC input recep- tacle that connects with an IEC cable (not provided).

Exclusion for Documentation

UNLESS SPECIFICALLY AGREED TO IN WRITING, XANTREX TECHNOLOGY USA INC. (“XANTREX”) (A) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION; (B) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES, DAMAGES, COSTS OR EXPENSES, WHETHER SPECIAL, DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USERS RISK; AND

(C) REMINDS YOU THAT IF THIS MANUAL IS IN ANY LANGUAGE OTHER THAN ENGLISH, ALTHOUGH STEPS HAVE BEEN TAKEN TO MAINTAIN THE ACCURACY OF THE TRANSLATION, THE ACCURACY CANNOT BE GUARANTEED. APPROVED XANTREX CONTENT IS CONTAINED WITH THE ENGLISH LANGUAGE VERSION WHICH IS POSTED AT WWW.XANTREX.COM.

Date and Revision

August 2011 Rev C

Document Part Number

975-0526-01-02

Contact Information

Telephone:

1 800 670 0707

Fax:

1 800 994 7828

Web:

www.xantrex.com

 

 

975-0526-01-02

 

 

 

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Contents Series Battery Charger Page Date and Revision TrademarksProduct Numbers Exclusion for DocumentationStatement of Hazard About This GuideRelated Information Electrical Shock Hazard Important Safety InstructionsFire and Burn Hazard Explosion HazardPersonal Injury Hazard Precautions When Working With Batteries Precautions When Placing the Battery Charger Risk of Damage to the Battery ChargerExposure to Chemicals and Gases Hazard Viii FCC Information to the UserContents Page Truecharge2 Battery Charger Standard and Protection FeaturesIntroduction Introduction Front Panel Truecharge 2 Battery Charger FeaturesDescription Truecharge2 Series Battery Charger Owner’s GuideAC wiring compartment Rear PanelItem Description Onboard Control and Status Display PanelTruecharge2 Series Battery Charger Owner’s Guide Risk of Battery Damage Improper Installation by AN Unqualified Installer Preparing For InstallationYou need the following materials Tools and MaterialsLocation Condition RequirementExplosion Hazard for IEC Models only Mounting Orientations Deck and Horizontal Electrical Shock and Fire Hazard Wiring RequirementsWire Length Wire Size AWG and mm2 DC WiringFire Hazard AWGInjury Other examples of AC wiring requirements Battery Bank Size RequirementsTo mount the Truecharge2 Battery Charger Installing the Truecharge 2 Battery ChargerInstallation Sequence Mounting the Battery ChargerTo connect the DC chassis ground earth Connecting the DC Chassis Ground EarthInstalling DC Wiring Accidental Short or Spark HazardShock Hazard For one battery or bank For more than one battery or bankReverse Polarity Damage Installing the Truecharge 2 Battery Charger AC wiring access hole Installing AC WiringTapered end of strain relief AC supply wiring Conductor Charger Pigtail AC Supply Wire Color CodeScrew to secure the wiring compartment cover Explosion AND/OR Fire Hazard Powering UpDamage to the Battery Charger Installing a Parallel ConfigurationWhen Equalizing Batteries Powering up after installing a parallel configurationFault and Warning Conditions When Configuring the Battery ChargersInput Voltage Operating and Derating Installing BatteriesAC source Multi-Stage ChargingThree-Stage Charging Two-Stage Charging Charging Voltage Setpoints Battery QualificationTemperature Considerations To force a battery detection sequenceSetting the Battery Temperature without a BTS Operating DC Loads Configuring the Truecharge2 Battery Charger Configuring the Charger ModeConfiguring the Battery Bank Type Mode Charger Status LED-ON Charging BatteriesTo charge your batteries Charging Batteries Equalizing Flooded Batteries To equalize your batteries Performing An EqualizationRisk of Equipment Damage EXPLOSION, FIRE, and Burn HazardsEqualizing Flooded Batteries Transitioning the Charger to ON, Standby, or Disabled Accessing Charger Information Reading Onboard Display LEDsReporting While Charging or Equalizing Standby Reporting Without AC Power or While onFault or Warning Solution Condition Fuse on Using a Generator As Source Power Maintaining the Charger Replacing the DC Output Fuse Improper Installation by AN Unqualified InstallerModel Fuse Replacement RatingsPossible Cause Solution TroubleshootingTroubleshooting Disconnect all loads or switch loads off 975-0526-01-02 Troubleshooting Physical Specifications AC Input Specifications SpecificationsDC Output Specifications Environmental Specifications Regulatory Approvals Protection FeaturesWarranty Warranty and Return InformationWarranty and Return Information Product DisclaimerReturn Material Authorization Policy Return ProcedureOut of Warranty Service Information About Your System Page Xantrex Technology USA Inc