Xantrex Technology TC2 204060 manual Installing DC Wiring, Accidental Short or Spark Hazard

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TC2 204060 Series BattChg Owners Guide.book Page 18 Friday, July 8, 2011 11:44 AM

Installing the Truecharge 2 Battery Charger

Step 3: Installing DC Wiring

4.

Install a DC circuit breaker or fused disconnect in each positive cable

 

 

that is as close to the battery positive terminal as possible.

 

 

 

 

The procedure for installing the DC wiring applies to a single battery, as

 

 

Consult your local electrical codes regarding the distance allowed

 

 

between the battery and the fuse or breaker. For example, for most

well as multiple batteries or battery banks.

 

 

 

 

situations ABYC standard E-11 requires no more than 7 inches

 

 

 

 

 

 

 

 

(17.8 cm). Be sure the breaker or fused disconnect is open.

 

 

 

 

 

 

5.

Route the wiring to the batteries and to the Truecharge2 Battery

 

 

 

 

 

 

Charger. Avoid routing wiring through an electrical distribution panel,

ACCIDENTAL SHORT OR SPARK HAZARD

 

 

Leave the DC disconnects or breakers in the Off position or DC fuses

 

 

battery isolator, or other device that will add voltage drops.

removed from their fuse holders until installation is complete.

 

 

 

 

Failure to follow these instructions can result in death or serious

 

 

 

 

 

 

 

 

injury.

 

 

 

 

 

SHOCK HAZARD

 

 

 

1. Remove the DC compartment cover. See “Front Panel” on page 3.

 

The rubber boots must be installed over the Truecharge2 Battery Charger

 

DC terminals to keep water off of live parts and to maintain the chargers'

2. Plan the route that the DC wires will follow, keeping it as short as

 

IP-32 and drip-proof ratings.

possible. Measure and cut the required wire length, after allowing

 

Failure to follow these instructions can result in death or serious

some extra length for connections and to provide slack in the wires for

 

injury.

strain relief.

 

 

 

 

3.Identify the positive wires, by using color-coded wire, or by marking both ends of the wire with colored tape, or similar kind of marking. Repeat with a different color for the negative. Most installation codes recommend coloring the positive red and the negative black.

IMPORTANT: You may find it helpful to label each cable, associating it with the battery bank it is connected to. For example, bank 1 (–), bank 1 (+), bank 2 (–), and so on.

6.Insert and slide the rubber boot(s) over the charger end of the DC battery cables.

 

 

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Truecharge2 Series Battery Charger Owner’s Guide

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Contents Series Battery Charger Page Exclusion for Documentation TrademarksProduct Numbers Date and RevisionAbout This Guide Statement of HazardRelated Information Important Safety Instructions Electrical Shock HazardFire and Burn Hazard Explosion HazardPersonal Injury Hazard Precautions When Working With Batteries Precautions When Placing the Battery Charger Risk of Damage to the Battery ChargerExposure to Chemicals and Gases Hazard FCC Information to the User ViiiContents Page Truecharge2 Battery Charger Standard and Protection FeaturesIntroduction Introduction Truecharge 2 Battery Charger Features Front PanelRear Panel Truecharge2 Series Battery Charger Owner’s GuideAC wiring compartment DescriptionOnboard Control and Status Display Panel Item DescriptionTruecharge2 Series Battery Charger Owner’s Guide Risk of Battery Damage Preparing For Installation Improper Installation by AN Unqualified InstallerTools and Materials You need the following materialsLocation Condition RequirementExplosion Hazard for IEC Models only Mounting Orientations Deck and Horizontal Wiring Requirements Electrical Shock and Fire HazardDC Wiring Wire Length Wire Size AWG and mm2Fire Hazard AWGInjury Battery Bank Size Requirements Other examples of AC wiring requirementsMounting the Battery Charger Installing the Truecharge 2 Battery ChargerInstallation Sequence To mount the Truecharge2 Battery ChargerConnecting the DC Chassis Ground Earth To connect the DC chassis ground earthInstalling DC Wiring Accidental Short or Spark HazardShock Hazard For one battery or bank For more than one battery or bankReverse Polarity Damage Installing the Truecharge 2 Battery Charger Installing AC Wiring AC wiring access holeConductor Charger Pigtail AC Supply Wire Color Code Tapered end of strain relief AC supply wiringScrew to secure the wiring compartment cover Powering Up Explosion AND/OR Fire HazardInstalling a Parallel Configuration Damage to the Battery ChargerWhen Configuring the Battery Chargers Powering up after installing a parallel configurationFault and Warning Conditions When Equalizing BatteriesInstalling Batteries Input Voltage Operating and DeratingMulti-Stage Charging AC sourceThree-Stage Charging Two-Stage Charging To force a battery detection sequence Battery QualificationTemperature Considerations Charging Voltage SetpointsSetting the Battery Temperature without a BTS Operating DC Loads Configuring the Truecharge2 Battery Charger Configuring the Charger ModeConfiguring the Battery Bank Type Mode Charger Status LED-ON Charging BatteriesTo charge your batteries Charging Batteries Equalizing Flooded Batteries EXPLOSION, FIRE, and Burn Hazards Performing An EqualizationRisk of Equipment Damage To equalize your batteriesEqualizing Flooded Batteries Transitioning the Charger to ON, Standby, or Disabled Accessing Charger Information Reading Onboard Display LEDsReporting While Charging or Equalizing Reporting Without AC Power or While on StandbyFault or Warning Solution Condition Fuse on Using a Generator As Source Power Maintaining the Charger Improper Installation by AN Unqualified Installer Replacing the DC Output FuseFuse Replacement Ratings ModelTroubleshooting Possible Cause SolutionTroubleshooting Disconnect all loads or switch loads off 975-0526-01-02 Troubleshooting Specifications Physical Specifications AC Input SpecificationsDC Output Specifications Environmental Specifications Protection Features Regulatory ApprovalsWarranty and Return Information WarrantyWarranty and Return Information Disclaimer ProductReturn Material Authorization Policy Return ProcedureOut of Warranty Service Information About Your System Page Xantrex Technology USA Inc