Xantrex Technology TC2 204060 manual Location, Condition Requirement

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TC2 204060 Series BattChg Owners Guide.book Page 10 Friday, July 8, 2011 11:44 AM

Preparing For Installation

Location

Install the Truecharge2 Battery Charger in a location that meets the following requirements:

Condition

Requirement

 

 

Dry

The Truecharge2 Battery Charger must be installed in a

 

dry location not subject to moisture especially rain, spray,

 

or splashing bilge water.

Clean

The Truecharge2 Battery Charger should not be exposed

 

to metal filings or any other form of contamination.

Cool

The ambient air temperature should be between

 

0 – 50 °C (32 – 122 °F) for best performance.

Ventilated

There must be at least 10 cm (4 in.) of clearance on the top

 

and bottom ends of the Truecharge2 Battery Charger for

 

air flow and at least 6 cm (2.5 in.) of clearance on either

 

side (see Figure 7). Ventilation openings on the charger

 

must not be obstructed. If the charger is mounted in a tight

 

fitting compartment, the compartment must be ventilated

 

with cut-outs to prevent the charger from overheating.

Safea

This battery charger (except IEC modelsb) is ignition-

 

protected equipment, so it can be installed in areas

 

containing gasoline tanks or fittings which require

 

ignition-protected equipment. Nevertheless, Xantrex

 

recommends that it is safest not to install any kind of

 

electrical equipment including the Truecharge2 Battery

 

Charger in these areas.

 

 

Condition

Requirement

 

 

Close to

The Truecharge2 Battery Charger should be installed as

batteries

close as possible to the batteries, but not in the same

 

compartment to prevent corrosion. Avoid excessive cable

 

lengths and use the recommended wire sizes. Xantrex

 

recommends installing with cables sized to achieve less

 

than 3% voltage drop on battery cables under full load.

 

This will maximize the performance of the charger.

 

 

a.Applicable to Non-IEC models only. See “Product Numbers” on page i. b.See “Product Numbers” on page i.

EXPLOSION HAZARD FOR IEC MODELS ONLY

Do not place the battery charger in machinery space or in areas containing gasoline tanks or fittings in which ignition-protected equipment is required.

Failure to follow these instructions will result in death or serious injury.

NOTES:

When planning to install the Truecharge2 Battery Charger, be sure that you consider the location and orientation carefully. The Truecharge2 Battery Charger is considered to have an IP rating of IP-32, if installed in either of two specific orientations [shown in Figure 5 (a) and (b)] and only if all

 

 

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Truecharge2 Series Battery Charger Owner’s Guide

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Contents Series Battery Charger Page Exclusion for Documentation TrademarksProduct Numbers Date and RevisionAbout This Guide Statement of HazardRelated Information Important Safety Instructions Electrical Shock HazardExplosion Hazard Fire and Burn HazardPersonal Injury Hazard Precautions When Working With Batteries Risk of Damage to the Battery Charger Precautions When Placing the Battery ChargerExposure to Chemicals and Gases Hazard FCC Information to the User ViiiContents Page Standard and Protection Features Truecharge2 Battery ChargerIntroduction Introduction Truecharge 2 Battery Charger Features Front PanelRear Panel Truecharge2 Series Battery Charger Owner’s GuideAC wiring compartment DescriptionOnboard Control and Status Display Panel Item DescriptionTruecharge2 Series Battery Charger Owner’s Guide Risk of Battery Damage Preparing For Installation Improper Installation by AN Unqualified InstallerTools and Materials You need the following materialsCondition Requirement LocationExplosion Hazard for IEC Models only Mounting Orientations Deck and Horizontal Wiring Requirements Electrical Shock and Fire HazardDC Wiring Wire Length Wire Size AWG and mm2AWG Fire HazardInjury Battery Bank Size Requirements Other examples of AC wiring requirementsMounting the Battery Charger Installing the Truecharge 2 Battery ChargerInstallation Sequence To mount the Truecharge2 Battery ChargerConnecting the DC Chassis Ground Earth To connect the DC chassis ground earthAccidental Short or Spark Hazard Installing DC WiringShock Hazard For more than one battery or bank For one battery or bankReverse Polarity Damage Installing the Truecharge 2 Battery Charger Installing AC Wiring AC wiring access holeConductor Charger Pigtail AC Supply Wire Color Code Tapered end of strain relief AC supply wiringScrew to secure the wiring compartment cover Powering Up Explosion AND/OR Fire HazardInstalling a Parallel Configuration Damage to the Battery ChargerWhen Configuring the Battery Chargers Powering up after installing a parallel configurationFault and Warning Conditions When Equalizing BatteriesInstalling Batteries Input Voltage Operating and DeratingMulti-Stage Charging AC sourceThree-Stage Charging Two-Stage Charging To force a battery detection sequence Battery QualificationTemperature Considerations Charging Voltage SetpointsSetting the Battery Temperature without a BTS Operating DC Loads Configuring the Charger Mode Configuring the Truecharge2 Battery ChargerConfiguring the Battery Bank Type Charging Batteries Mode Charger Status LED-ONTo charge your batteries Charging Batteries Equalizing Flooded Batteries EXPLOSION, FIRE, and Burn Hazards Performing An EqualizationRisk of Equipment Damage To equalize your batteriesEqualizing Flooded Batteries Transitioning the Charger to ON, Standby, or Disabled Reading Onboard Display LEDs Accessing Charger InformationReporting While Charging or Equalizing Reporting Without AC Power or While on StandbyFault or Warning Solution Condition Fuse on Using a Generator As Source Power Maintaining the Charger Improper Installation by AN Unqualified Installer Replacing the DC Output FuseFuse Replacement Ratings ModelTroubleshooting Possible Cause SolutionTroubleshooting Disconnect all loads or switch loads off 975-0526-01-02 Troubleshooting Specifications Physical Specifications AC Input SpecificationsDC Output Specifications Environmental Specifications Protection Features Regulatory ApprovalsWarranty and Return Information WarrantyWarranty and Return Information Disclaimer ProductReturn Procedure Return Material Authorization PolicyOut of Warranty Service Information About Your System Page Xantrex Technology USA Inc