Xantrex Technology
TC2 204060
manual
Series Battery Charger
Troubleshooting
Specs
Install
Fault and Warning Conditions
AC wiring compartment
Warranty
Configuring the Charger Mode
Accessing Charger Information
Series Battery Charger
Return Procedure
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TC2 204060 Series BattChg Owners Guide.book Page i Friday, July 8, 2011 11:44 AM
TM
TM
Owner’s Guide
Series Battery Charger
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Contents
Series Battery Charger
Page
Product Numbers
Trademarks
Exclusion for Documentation
Date and Revision
Statement of Hazard
About This Guide
Related Information
Electrical Shock Hazard
Important Safety Instructions
Explosion Hazard
Fire and Burn Hazard
Personal Injury Hazard
Precautions When Working With Batteries
Risk of Damage to the Battery Charger
Precautions When Placing the Battery Charger
Exposure to Chemicals and Gases Hazard
Viii
FCC Information to the User
Contents
Page
Standard and Protection Features
Truecharge2 Battery Charger
Introduction
Introduction
Front Panel
Truecharge 2 Battery Charger Features
AC wiring compartment
Truecharge2 Series Battery Charger Owner’s Guide
Rear Panel
Description
Item Description
Onboard Control and Status Display Panel
Truecharge2 Series Battery Charger Owner’s Guide
Risk of Battery Damage
Improper Installation by AN Unqualified Installer
Preparing For Installation
You need the following materials
Tools and Materials
Condition Requirement
Location
Explosion Hazard for IEC Models only
Mounting Orientations Deck and Horizontal
Electrical Shock and Fire Hazard
Wiring Requirements
Wire Length Wire Size AWG and mm2
DC Wiring
AWG
Fire Hazard
Injury
Other examples of AC wiring requirements
Battery Bank Size Requirements
Installation Sequence
Installing the Truecharge 2 Battery Charger
Mounting the Battery Charger
To mount the Truecharge2 Battery Charger
To connect the DC chassis ground earth
Connecting the DC Chassis Ground Earth
Accidental Short or Spark Hazard
Installing DC Wiring
Shock Hazard
For more than one battery or bank
For one battery or bank
Reverse Polarity Damage
Installing the Truecharge 2 Battery Charger
AC wiring access hole
Installing AC Wiring
Tapered end of strain relief AC supply wiring
Conductor Charger Pigtail AC Supply Wire Color Code
Screw to secure the wiring compartment cover
Explosion AND/OR Fire Hazard
Powering Up
Damage to the Battery Charger
Installing a Parallel Configuration
Fault and Warning Conditions
Powering up after installing a parallel configuration
When Configuring the Battery Chargers
When Equalizing Batteries
Input Voltage Operating and Derating
Installing Batteries
AC source
Multi-Stage Charging
Three-Stage Charging
Two-Stage Charging
Temperature Considerations
Battery Qualification
To force a battery detection sequence
Charging Voltage Setpoints
Setting the Battery Temperature without a BTS
Operating DC Loads
Configuring the Charger Mode
Configuring the Truecharge2 Battery Charger
Configuring the Battery Bank Type
Charging Batteries
Mode Charger Status LED-ON
To charge your batteries
Charging Batteries
Equalizing Flooded Batteries
Risk of Equipment Damage
Performing An Equalization
EXPLOSION, FIRE, and Burn Hazards
To equalize your batteries
Equalizing Flooded Batteries
Transitioning the Charger to ON, Standby, or Disabled
Reading Onboard Display LEDs
Accessing Charger Information
Reporting While Charging or Equalizing
Standby
Reporting Without AC Power or While on
Fault or Warning
Solution Condition
Fuse on
Using a Generator As Source Power
Maintaining the Charger
Replacing the DC Output Fuse
Improper Installation by AN Unqualified Installer
Model
Fuse Replacement Ratings
Possible Cause Solution
Troubleshooting
Troubleshooting
Disconnect all loads or switch loads off
975-0526-01-02 Troubleshooting
Physical Specifications AC Input Specifications
Specifications
DC Output Specifications
Environmental Specifications
Regulatory Approvals
Protection Features
Warranty
Warranty and Return Information
Warranty and Return Information
Product
Disclaimer
Return Procedure
Return Material Authorization Policy
Out of Warranty Service
Information About Your System
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Xantrex Technology USA Inc
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