Xantrex Technology TC2 204060 manual Screw to secure the wiring compartment cover

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TC2 204060 Series BattChg Owners Guide.book Page 23 Friday, July 8, 2011 11:44 AM

Installing the Truecharge 2 Battery Charger

c)Insert one wire into one end of the butt-splice, until the insulation hits the internal metal crimp section, insert the butt-splice into the crimper1, and crimp firmly. The proper location for the crimp is approximately 1.6 mm (1/16 in.) past where the butt-splice insu- lation tapers down as shown.

1/16 “

STRIP 5/16”	CRIMP TOOL

screw to secure the wiring compartment cover

d)Repeat Step c for the other end of the butt-splice.

10.When all connections are completed, push the wiring and connectors inside the AC wiring compartment.

11.Place the strain relief on the AC wiring access hole.

12.Install the wiring compartment cover to fasten the strain relief and tighten the screw on top to secure the cover. Do not over-tighten.

AC wiring access hole with strain relief

13.If applicable, install the optional remote panel.

14.Connect the AC supply wiring from the charger to the AC panel feeding the charger.

15.Connect the line conductor to the breaker, the neutral to the neutral bus, and the ground to the ground bus.

16.Secure cables in place using tie-wraps or cable straps according to electrical codes.

1.Use crimper (product number CT-160) from www.panduit.com.

975-0526-01-02

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Contents Series Battery Charger Page Date and Revision TrademarksProduct Numbers Exclusion for DocumentationStatement of Hazard About This GuideRelated Information Electrical Shock Hazard Important Safety InstructionsPersonal Injury Hazard Fire and Burn HazardExplosion Hazard Precautions When Working With Batteries Exposure to Chemicals and Gases Hazard Precautions When Placing the Battery ChargerRisk of Damage to the Battery Charger Viii FCC Information to the UserContents Page Introduction Truecharge2 Battery ChargerStandard and Protection Features Introduction Front Panel Truecharge 2 Battery Charger FeaturesDescription Truecharge2 Series Battery Charger Owner’s GuideAC wiring compartment Rear PanelItem Description Onboard Control and Status Display PanelTruecharge2 Series Battery Charger Owner’s Guide Risk of Battery Damage Improper Installation by AN Unqualified Installer Preparing For InstallationYou need the following materials Tools and MaterialsExplosion Hazard for IEC Models only LocationCondition Requirement Mounting Orientations Deck and Horizontal Electrical Shock and Fire Hazard Wiring RequirementsWire Length Wire Size AWG and mm2 DC WiringInjury Fire HazardAWG Other examples of AC wiring requirements Battery Bank Size RequirementsTo mount the Truecharge2 Battery Charger Installing the Truecharge 2 Battery ChargerInstallation Sequence Mounting the Battery ChargerTo connect the DC chassis ground earth Connecting the DC Chassis Ground EarthShock Hazard Installing DC WiringAccidental Short or Spark Hazard Reverse Polarity Damage For one battery or bankFor more than one battery or bank Installing the Truecharge 2 Battery Charger AC wiring access hole Installing AC WiringTapered end of strain relief AC supply wiring Conductor Charger Pigtail AC Supply Wire Color CodeScrew to secure the wiring compartment cover Explosion AND/OR Fire Hazard Powering UpDamage to the Battery Charger Installing a Parallel ConfigurationWhen Equalizing Batteries Powering up after installing a parallel configurationFault and Warning Conditions When Configuring the Battery ChargersInput Voltage Operating and Derating Installing BatteriesAC source Multi-Stage ChargingThree-Stage Charging Two-Stage Charging Charging Voltage Setpoints Battery QualificationTemperature Considerations To force a battery detection sequenceSetting the Battery Temperature without a BTS Operating DC Loads Configuring the Battery Bank Type Configuring the Truecharge2 Battery ChargerConfiguring the Charger Mode To charge your batteries Mode Charger Status LED-ONCharging Batteries Charging Batteries Equalizing Flooded Batteries To equalize your batteries Performing An EqualizationRisk of Equipment Damage EXPLOSION, FIRE, and Burn HazardsEqualizing Flooded Batteries Transitioning the Charger to ON, Standby, or Disabled Reporting While Charging or Equalizing Accessing Charger InformationReading Onboard Display LEDs Standby Reporting Without AC Power or While onFault or Warning Solution Condition Fuse on Using a Generator As Source Power Maintaining the Charger Replacing the DC Output Fuse Improper Installation by AN Unqualified InstallerModel Fuse Replacement RatingsPossible Cause Solution TroubleshootingTroubleshooting Disconnect all loads or switch loads off 975-0526-01-02 Troubleshooting Physical Specifications AC Input Specifications SpecificationsDC Output Specifications Environmental Specifications Regulatory Approvals Protection FeaturesWarranty Warranty and Return InformationWarranty and Return Information Product DisclaimerOut of Warranty Service Return Material Authorization PolicyReturn Procedure Information About Your System Page Xantrex Technology USA Inc