Emerson MINI-MATE2 user manual Ship-Loose Accessories-Field-Installed

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Ship-Loose Accessories—Field-Installed

4.0SHIP-LOOSE ACCESSORIES—FIELD-INSTALLED

Filter Box includes filter box with 1" (25.4mm) duct flange connection, quantity 2, 20" x 20" x 4" nominal (508mm x 508mm x 102mm) filters and a 1" (25.4 mm) duct flange for use on the supply air opening. Filters are MERV 8 efficiency per ASHRAE Standard 52.2-2007.

Condensate Pump is equipped with a discharge check valve. The pump is supplied with a mounting bracket for field-mounting onto ductwork and can be field-wired to the unit power block. A secondary float can be field-wired to shut down the unit upon high condensate level.

Condensate Pump Mounting Bracket is available for a mounting condensate pump on the end of the unit instead of on the duct work for easy alignment and installation of the condensate pump.

Remote Temperature and Humidity Sensors include sensors mounted in an attractive case with 30 ft. (9m) of cable. Installing the remote temperature and humidity sensor module disable the temperature and humidity sensors mounted in the wall box.

Field-installed kits are available for filter clog, smoke sensor, high temperature sensor, electric reheat and humidifier. The kits include installation instructions and are designed to be added to the evaporator unit before it is installed in the ceiling. Electric reheat kits cannot be installed in units with free-cooling.

Refrigerant-line sweat adapter kit contains two suction and two liquid-line compatible fittings that allow use of field-supplied, interconnecting refrigerant lines.

Single Point Power Kit contains the necessary electrical components to interconnect the high voltage sections of a close-coupled evaporator and indoor condensing unit.

4.1Remote Monitoring, Autochangeover and Leak Detection Equipment

The Liebert RCM4is a four-point, normally open, dry contact monitoring panel. One Form-C, dry contact common alarm relay output (rated at 24VAC, 3A) is provided. Four red LEDs illuminate on the respective alarm and the alarm buzzer is silenced by a front panel switch. The RCM4 requires a 24VAC or 24VDC power source. Power supply is not included.

The Liebert AC4Autochangeover Controller provides autochangeover and autosequence control for up to four Liebert Mini-Mate2 units within a room. The Liebert AC4 will enable redundant units in an alarm condition, balance usage and test standby units at programmed intervals. Two common alarm relay outputs are available. A built-in LCD and RS-232 port for direct PC/terminal connection provides two options for configuration and monitoring of the product. The Liebert AC4 requires 24VAC input power.

The Liebert AC8is ideal for coordinated control of systems with redundant units. The Liebert AC8 enables redundant devices during an alarm condition, balances usage of devices and tests standby devices at programmable intervals. Supports four zones and can use the 4-20mA temperature sensor (TW420) for temperature staging in each zone. Two programmable output control relays are available for auxiliary control such as humidity lockout. Emergency power operation input provided for device control during an emergency. Two common alarm relay outputs are available. A built-in LCD and RS-232 port for direct PC/terminal connection provides two options for configuration and monitoring of the product.

The Liebert ENV-DOinterface card provides 16 discrete outputs, corresponding to status and major alarm conditions of Environmental units. The Liebert ENV-DO-ENCL1 packages one Environmental DO interface card in its own steel enclosure and the ENV-DO-ENCL2 packages two Environmental DO interface cards in one enclosure for installation external to the Liebert Mini-Mate2. The self-contained kit includes an external 120VAC-to-24VAC power transformer. Wiring harnesses are not provided. Power and communication wiring is field-provided.

The Liebert Liqui-tect®410 Point Leak Detection Sensor detects the presence of conductive liquid using a pair of corrosion-resistant,gold-plated probes mounted in a painted, height-adjustable enclosure. Dual Form-C, dry contact common alarm relays (rated at 24VAC, 3A) signal a leak detected as well as loss of power and cable fault. The Liebert Liqui-tect 410 requires an external 24VAC or 24VDC power source.

Liebert LT460 Zone Leak Detection Kits include one LT460 sensor, a specified length of LT500-xxY cable (maximum length is 100 ft [30.5m]) and a corresponding number of hold-down clips. The Liebert LT460 requires an external 24VAC, 0.12A power source, such as EXT-XFMR or XFMR24.

Liebert® Mini-Mate2

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Contents Liebert Mini-Mate2 Page Table of Contents Microprocessor Control System Performance Microprocessor ControlsAlarms System OPERATION, Testing and MaintenanceTables Important Safety Instructions Liebert Mini-Mate2 Product Model Information Air-cooled systems-indoor centrifugal condensing unitsPFH 0 67 a a L System configurations-60 Hz System configurations-50 HzIntroduction Condensing Unit Section-Split System Standard FEATURES-5 TON SystemsEvaporator Section-Split System Chilled Water UnitsOther Standard Control Features System ControlsHumidifier Switches and MotorsReheat SensorsOptional Configurations-Prop Fan Condensing Units Optional Configurations-Water/Glycol Condensing UnitsFree-Cooling Optional Configurations-Chilled Water Units SHIP-LOOSE ACCESSORIES-FIELD-INSTALLED Ship-Loose Accessories-Field-Installed Installation Considerations Site Preparation and InstallationRoom Preparation Location Considerations Air-cooled systemsCooling Drycooler Ceiling Unit WeightsUnit weights Cooling UnitsEquipment Inspection Upon Receipt Installing the Ceiling UnitsClose Coupled Installations Evaporator Air Distribution Filter BoxHumidifier Water Supply Line Connections for Ducted SystemsPiping Connections and Coolant Requirements Drain Line Evaporator external static pressureEquivalent Pipe Liquid Suction Length, ft m Recommended refrigerant line sizesEquivalent lengths for various pipe fittings, ft m Copper PipePipe length and condenser elevation relative to evaporator Vertical rise above evaporator/maximumVertical fall below evaporator Refrigerant charge Total refrigerant = Units and LinesQuick Connect Fittings Line charges refrigerant per 100 ft m of Type L copper tubeDPN000218 Threaded rod and hardware kit installation Electrical ConnectionsPower Connections Control ConnectionsEvaporator unit electrical connections Close coupled installation General Considerations Piping ConnectionsDucting Considerations for Specific ApplicationsAIR-COOLED Dimensional Data AIR Cooled AIR-COOLED Outdoor Air-Cooled Condensing Unit Installation Weight, lb kgModel # 60Hz 50Hz Rev Water/Glycol Piping Considerations Condensing Unit Fluid RequirementsRegulating Valve WATER/GLYCOL Dimensional Data WATER/GLYCOL DPN000214 Hot Water Reheat Coil Optional free-cooling coil 3-way valve on water/glycol unitsChecklist for Completed Installation Feature Overview Microprocessor ControlMain Menu Menu SetpointsTime Active AlarmsStatus DateShow DIP Switch Setup OperationRestart Time Delay 2 C/F DegreesFunction Default Range Change PasswordsSetup functions, default values and allowable ranges Calibrate SensorsCommon Alarm Enable Alarm EnableAlarm Time Delay Alarm default time delaysCustom Text Custom AlarmsStandard Custom Alarm Messages LCD Display ContrastEquipment switch settings unit control board Run Diagnostics Available On Rev 1.001.0 and higherEquipment Options Switches Switch settings wall box boardTest Outputs Test Control BoardControl menu Control board-inside evaporator Wall box boardTemperature Control Humidity ControlSystem Performance Microprocessor Controls Load Control Features Humidification OperationCommunications Custom Alarms Alarms Definitions and TroubleshootingAlarms High Head PressureHigh Water Alarm TemperatureHumidifier Problem Alarm Air-Cooled SystemsOptional/Custom Alarms System Testing Maintenance and Component OperationSystem OPERATION, Testing and Maintenance Blower Removal Blower SystemAir Distribution Refrigeration SystemThermostatic Expansion Valve Glycol Solution MaintenanceDischarge Pressure Air-Cooled Condensing UnitsHot Gas Bypass Hot gas bypassMechanical Failure Replacement ProceduresCompressor Replacement Electrical FailureReplace a Failed Compressor Steam Generating Humidifier-Operation Procedures Replacing the Humidifier Canister Humidifier Circuit Board AdjustmentsHumidifier control board DIP switch settings AmpsMaintenance Inspection Checklist Troubleshooting TroubleshootingShort Symptom Possible Cause Check Or Remedy Cooling cycle tooDisplay Problem Display freezesTwor k Ne tPpor t Is t Care

MINI-MATE2 specifications

The Emerson MINI-MATE2 is a cutting-edge temperature and pressure monitoring device specifically designed for the needs of the refrigeration and HVAC industries. Known for its reliability and user-friendly interface, this compact unit serves as a key tool for technicians and facility managers looking to optimize system performance while ensuring compliance with safety standards.

One of the main features of the MINI-MATE2 is its advanced digital display, which allows users to easily monitor and interpret temperature and pressure readings in real-time. Its highly responsive sensors ensure accurate data collection, vital for maintaining optimal operating conditions. Moreover, the device supports a wide range of refrigerants, making it versatile for different applications, from walk-in coolers to commercial refrigeration systems.

The MINI-MATE2 utilizes state-of-the-art technology to enhance efficiency and performance. Equipped with Bluetooth connectivity, it allows for wireless communication with mobile devices, enabling technicians to track readings and receive alerts remotely. This feature not only improves convenience but also helps in quick decision-making, ensuring timely interventions when anomalies are detected.

Another significant characteristic is its robust construction. Built to withstand harsh environments, the MINI-MATE2 features a durable casing that protects it from physical impacts and environmental factors. This resilience ensures longevity, making it a cost-effective investment for any facility.

In addition, the MINI-MATE2 is designed with user-friendliness in mind. Its intuitive interface means that even technicians with limited experience can easily navigate its functionalities. Quick setup and straightforward operation allow for rapid adoption and extensive use in a variety of settings.

Finally, the MINI-MATE2 also includes built-in data logging capabilities. Users can record historical data for analysis and reporting purposes, which is essential for performing trend analysis and identifying potential issues before they escalate. By providing a comprehensive overview of system performance, the MINI-MATE2 empowers users to make informed decisions that can lead to improved energy efficiency and reduced operational costs.

Overall, the Emerson MINI-MATE2 is an indispensable tool for modern refrigeration and HVAC applications, combining cutting-edge technology, user-friendly design, and essential features to support efficient system management.