Emerson MINI-MATE2 user manual Temperature Control, Humidity Control

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System Performance Microprocessor Controls

7.0SYSTEM PERFORMANCE MICROPROCESSOR CONTROLS

This section describes in detail how the Mini-Mate2 responds to operator inputs and room conditions.

7.1Temperature Control

7.1.1Cooling/Heating Required

The temperature control program for the microprocessor is based on a calculated percentage requirement for cooling/heating.

7.1.2Cooling Operation (Compressorized Direct Expansion and Chilled Water)

Cooling is ACTIVATED when the temperature control calculates a requirement for cooling of 100%. It is DEACTIVATED when the cooling requirement drops below 50%. Hot gas bypass is energized on DX units when a call for cooling occurs unless there is also a call for dehumidification.

Table 22 Cooling and dehumidification load response of hot gas bypass

Situation

Hot Gas Bypass

 

 

Cooling only

ON

 

 

Dehumidification only

OFF

 

 

Cooling with

OFF

Dehumidification

 

7.1.3Heating Operation Electric Heat or Hot Water

The reheat stage is ACTIVATED when the temperature control calculates a requirement of 100%. Conversely, the reheat is DEACTIVATED when the heat requirement is 50% less than the activation point.

SCR Electric Reheat

The SCR (Silicon Controlled Rectifier) controller proportionally controls the stainless steel reheat feature to maintain the selected room temperature. The rapid cycling made possible by the SCR controller provides precise temperature control, while the constant element temperature improves heater life. During operation of the SCR control, THE COMPRESSOR OPERATES CONTINUOUSLY. The heaters are modulated to provide temperature control. The display status will show when the unit is cooling and heating. The control will automatically lock the compressor cooling to “ON” position, except when the temperature falls below the low temperature alarm set point. Cooling will then be disabled until the room temperature reaches the temperature set point.

7.2Humidity Control

7.2.1Dehumidification/Humidification Required

The humidity control is based on a calculated percentage requirement for dehumidification or humidification (i.e., the difference between the return air humidity and the humidity set point). As the return air humidity rises above the humidity set point, the percent dehumidification required increases proportionally from 0 to 100% over a humidity band equal to the humidity sensitivity setting. The converse is true for percent humidification requirement.

7.2.2Dehumidification Operation, Compressorized Direct Expansion (DX) Systems

Dehumidification with the standard configuration is accomplished by operating the compressor without the hot gas bypass active. Dehumidification will be disabled if the heating requirement exceeds 125%. It is re-enabled when the heating requirement reaches 50%.

Liebert® Mini-Mate2

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Contents Liebert Mini-Mate2 Page Table of Contents Microprocessor Control System Performance Microprocessor ControlsAlarms System OPERATION, Testing and MaintenanceTables Important Safety Instructions Liebert Mini-Mate2 Product Model Information Air-cooled systems-indoor centrifugal condensing unitsPFH 0 67 a a L System configurations-60 Hz System configurations-50 HzIntroduction Standard FEATURES-5 TON Systems Evaporator Section-Split SystemCondensing Unit Section-Split System Chilled Water UnitsOther Standard Control Features System ControlsSwitches and Motors ReheatHumidifier SensorsFree-Cooling Optional Configurations-Prop Fan Condensing UnitsOptional Configurations-Water/Glycol Condensing Units Optional Configurations-Chilled Water Units SHIP-LOOSE ACCESSORIES-FIELD-INSTALLED Ship-Loose Accessories-Field-Installed Room Preparation Installation ConsiderationsSite Preparation and Installation Location Considerations Air-cooled systemsCeiling Unit Weights Unit weightsCooling Drycooler Cooling UnitsInstalling the Ceiling Units Close Coupled InstallationsEquipment Inspection Upon Receipt Evaporator Air Distribution Filter BoxConnections for Ducted Systems Piping Connections and Coolant Requirements Drain LineHumidifier Water Supply Line Evaporator external static pressureRecommended refrigerant line sizes Equivalent lengths for various pipe fittings, ft mEquivalent Pipe Liquid Suction Length, ft m Copper PipeVertical fall below evaporator Pipe length and condenser elevation relative to evaporatorVertical rise above evaporator/maximum Total refrigerant = Units and Lines Quick Connect FittingsRefrigerant charge Line charges refrigerant per 100 ft m of Type L copper tubeDPN000218 Threaded rod and hardware kit installation Electrical ConnectionsPower Connections Control ConnectionsEvaporator unit electrical connections Close coupled installation Piping Connections DuctingGeneral Considerations Considerations for Specific ApplicationsAIR-COOLED Dimensional Data AIR Cooled AIR-COOLED Model # 60Hz 50Hz Outdoor Air-Cooled Condensing Unit InstallationWeight, lb kg Rev Regulating Valve Water/Glycol Piping ConsiderationsCondensing Unit Fluid Requirements WATER/GLYCOL Dimensional Data WATER/GLYCOL DPN000214 Hot Water Reheat Coil Optional free-cooling coil 3-way valve on water/glycol unitsChecklist for Completed Installation Feature Overview Microprocessor ControlMain Menu Menu SetpointsActive Alarms StatusTime DateSetup Operation Restart Time DelayShow DIP Switch 2 C/F DegreesChange Passwords Setup functions, default values and allowable rangesFunction Default Range Calibrate SensorsAlarm Enable Alarm Time DelayCommon Alarm Enable Alarm default time delaysCustom Alarms Standard Custom Alarm MessagesCustom Text LCD Display ContrastRun Diagnostics Available On Rev 1.001.0 and higher Equipment Options SwitchesEquipment switch settings unit control board Switch settings wall box boardTest Outputs Test Control BoardControl menu Control board-inside evaporator Wall box boardSystem Performance Microprocessor Controls Temperature ControlHumidity Control Communications Load Control FeaturesHumidification Operation Alarms Definitions and Troubleshooting AlarmsCustom Alarms High Head PressureTemperature Humidifier Problem AlarmHigh Water Alarm Air-Cooled SystemsOptional/Custom Alarms System OPERATION, Testing and Maintenance System TestingMaintenance and Component Operation Blower System Air DistributionBlower Removal Refrigeration SystemGlycol Solution Maintenance Discharge PressureThermostatic Expansion Valve Air-Cooled Condensing UnitsHot Gas Bypass Hot gas bypassReplacement Procedures Compressor ReplacementMechanical Failure Electrical FailureReplace a Failed Compressor Steam Generating Humidifier-Operation Procedures Humidifier Circuit Board Adjustments Humidifier control board DIP switch settingsReplacing the Humidifier Canister AmpsMaintenance Inspection Checklist Troubleshooting TroubleshootingSymptom Possible Cause Check Or Remedy Cooling cycle too Display ProblemShort Display freezesNe t Ppor t Is tTwor k Care

MINI-MATE2 specifications

The Emerson MINI-MATE2 is a cutting-edge temperature and pressure monitoring device specifically designed for the needs of the refrigeration and HVAC industries. Known for its reliability and user-friendly interface, this compact unit serves as a key tool for technicians and facility managers looking to optimize system performance while ensuring compliance with safety standards.

One of the main features of the MINI-MATE2 is its advanced digital display, which allows users to easily monitor and interpret temperature and pressure readings in real-time. Its highly responsive sensors ensure accurate data collection, vital for maintaining optimal operating conditions. Moreover, the device supports a wide range of refrigerants, making it versatile for different applications, from walk-in coolers to commercial refrigeration systems.

The MINI-MATE2 utilizes state-of-the-art technology to enhance efficiency and performance. Equipped with Bluetooth connectivity, it allows for wireless communication with mobile devices, enabling technicians to track readings and receive alerts remotely. This feature not only improves convenience but also helps in quick decision-making, ensuring timely interventions when anomalies are detected.

Another significant characteristic is its robust construction. Built to withstand harsh environments, the MINI-MATE2 features a durable casing that protects it from physical impacts and environmental factors. This resilience ensures longevity, making it a cost-effective investment for any facility.

In addition, the MINI-MATE2 is designed with user-friendliness in mind. Its intuitive interface means that even technicians with limited experience can easily navigate its functionalities. Quick setup and straightforward operation allow for rapid adoption and extensive use in a variety of settings.

Finally, the MINI-MATE2 also includes built-in data logging capabilities. Users can record historical data for analysis and reporting purposes, which is essential for performing trend analysis and identifying potential issues before they escalate. By providing a comprehensive overview of system performance, the MINI-MATE2 empowers users to make informed decisions that can lead to improved energy efficiency and reduced operational costs.

Overall, the Emerson MINI-MATE2 is an indispensable tool for modern refrigeration and HVAC applications, combining cutting-edge technology, user-friendly design, and essential features to support efficient system management.