Emerson MINI-MATE2 user manual Power Connections, Control Connections

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Site Preparation and Installation

Power Connections

All power and control wiring and ground connections must be in accordance with the National Electrical Code (NEC) and local codes. Refer to Unit serial tag data for electrical requirements.

! WARNING

Risk of loose electrical wiring connections. Can cause overheating of wire, smoke and fire resulting in building and equipment damage, serious injury or death.

Use copper wiring only. Verify periodically that all connections are tight.

Voltage supplied must agree with the voltage specified on the unit serial tag. If a field supplied disconnect switch is required, it may be bolted to the ceiling unit, but not to any of the removable panels. This would interfere with access to the unit. Make sure that no refrigerant lines are punctured when mounting the disconnect switch.

Route the electrical service conduit through the hole provided in the cabinet and terminate it at the electric box. Make connections at the factory terminal block or disconnect switch, L1, L2, L3. Connect earth ground to lug provided. See transformer label for primary tap connections. Installer will need to change transformer primary taps if applied unit voltage is other than pre-wired tap voltage.

An optional single point power kit is available for units that are close coupled (See 5.4.3 - Piping Connections and Coolant Requirements). This kit should be mounted inside the condensing unit before installing the unit in the ceiling. Specific installation instructions are included with the single point power kit.

Control Connections

A field-supplied, 4-wire control connection (24 VAC) is required between the evaporator and the condensing unit. Control wiring must be installed in accordance with the National Electrical Code (NEC) Class 2 circuit. Glycol cooled units also require a two-wire control connection to the drycooler and pump. A Class 1 circuit is required for Water/Glycol units.

Control wiring between the evaporator and the condensing unit must not allow a voltage drop in the line of more than 1 volt (16 gauge minimum for 75 feet). Do not connect additional electrical devices to the control circuit. The circuit breaker, contained in the transformer housing, is sized only for the factory-supplied control system.

Additional control wiring will be required if your system includes other optional monitoring and control devices.

Four (4) wire (thermostat type) must be connected between the evaporator control board and the wall box. See Figure 14.

Liebert® Mini-Mate2™

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Contents Liebert Mini-Mate2 Page Table of Contents Microprocessor Control System Performance Microprocessor ControlsAlarms System OPERATION, Testing and MaintenanceTables Important Safety Instructions Liebert Mini-Mate2 Product Model Information Air-cooled systems-indoor centrifugal condensing unitsPFH 0 67 a a L System configurations-60 Hz System configurations-50 HzIntroduction Condensing Unit Section-Split System Standard FEATURES-5 TON SystemsEvaporator Section-Split System Chilled Water UnitsOther Standard Control Features System ControlsHumidifier Switches and MotorsReheat SensorsOptional Configurations-Prop Fan Condensing Units Optional Configurations-Water/Glycol Condensing UnitsFree-Cooling Optional Configurations-Chilled Water Units SHIP-LOOSE ACCESSORIES-FIELD-INSTALLED Ship-Loose Accessories-Field-Installed Installation Considerations Site Preparation and InstallationRoom Preparation Location Considerations Air-cooled systemsCooling Drycooler Ceiling Unit WeightsUnit weights Cooling UnitsEquipment Inspection Upon Receipt Installing the Ceiling UnitsClose Coupled Installations Evaporator Air Distribution Filter BoxHumidifier Water Supply Line Connections for Ducted SystemsPiping Connections and Coolant Requirements Drain Line Evaporator external static pressureEquivalent Pipe Liquid Suction Length, ft m Recommended refrigerant line sizesEquivalent lengths for various pipe fittings, ft m Copper PipePipe length and condenser elevation relative to evaporator Vertical rise above evaporator/maximumVertical fall below evaporator Refrigerant charge Total refrigerant = Units and LinesQuick Connect Fittings Line charges refrigerant per 100 ft m of Type L copper tubeDPN000218 Threaded rod and hardware kit installation Electrical ConnectionsPower Connections Control ConnectionsEvaporator unit electrical connections Close coupled installation General Considerations Piping ConnectionsDucting Considerations for Specific ApplicationsAIR-COOLED Dimensional Data AIR Cooled AIR-COOLED Outdoor Air-Cooled Condensing Unit Installation Weight, lb kgModel # 60Hz 50Hz Rev Water/Glycol Piping Considerations Condensing Unit Fluid RequirementsRegulating Valve WATER/GLYCOL Dimensional Data WATER/GLYCOL DPN000214 Hot Water Reheat Coil Optional free-cooling coil 3-way valve on water/glycol unitsChecklist for Completed Installation Feature Overview Microprocessor ControlMain Menu Menu SetpointsTime Active AlarmsStatus DateShow DIP Switch Setup OperationRestart Time Delay 2 C/F DegreesFunction Default Range Change PasswordsSetup functions, default values and allowable ranges Calibrate SensorsCommon Alarm Enable Alarm EnableAlarm Time Delay Alarm default time delaysCustom Text Custom AlarmsStandard Custom Alarm Messages LCD Display ContrastEquipment switch settings unit control board Run Diagnostics Available On Rev 1.001.0 and higherEquipment Options Switches Switch settings wall box boardTest Outputs Test Control BoardControl menu Control board-inside evaporator Wall box boardTemperature Control Humidity ControlSystem Performance Microprocessor Controls Load Control Features Humidification OperationCommunications Custom Alarms Alarms Definitions and TroubleshootingAlarms High Head PressureHigh Water Alarm TemperatureHumidifier Problem Alarm Air-Cooled SystemsOptional/Custom Alarms System Testing Maintenance and Component OperationSystem OPERATION, Testing and Maintenance Blower Removal Blower SystemAir Distribution Refrigeration SystemThermostatic Expansion Valve Glycol Solution MaintenanceDischarge Pressure Air-Cooled Condensing UnitsHot Gas Bypass Hot gas bypassMechanical Failure Replacement ProceduresCompressor Replacement Electrical FailureReplace a Failed Compressor Steam Generating Humidifier-Operation Procedures Replacing the Humidifier Canister Humidifier Circuit Board AdjustmentsHumidifier control board DIP switch settings AmpsMaintenance Inspection Checklist Troubleshooting TroubleshootingShort Symptom Possible Cause Check Or Remedy Cooling cycle tooDisplay Problem Display freezesTwor k Ne tPpor t Is t Care

MINI-MATE2 specifications

The Emerson MINI-MATE2 is a cutting-edge temperature and pressure monitoring device specifically designed for the needs of the refrigeration and HVAC industries. Known for its reliability and user-friendly interface, this compact unit serves as a key tool for technicians and facility managers looking to optimize system performance while ensuring compliance with safety standards.

One of the main features of the MINI-MATE2 is its advanced digital display, which allows users to easily monitor and interpret temperature and pressure readings in real-time. Its highly responsive sensors ensure accurate data collection, vital for maintaining optimal operating conditions. Moreover, the device supports a wide range of refrigerants, making it versatile for different applications, from walk-in coolers to commercial refrigeration systems.

The MINI-MATE2 utilizes state-of-the-art technology to enhance efficiency and performance. Equipped with Bluetooth connectivity, it allows for wireless communication with mobile devices, enabling technicians to track readings and receive alerts remotely. This feature not only improves convenience but also helps in quick decision-making, ensuring timely interventions when anomalies are detected.

Another significant characteristic is its robust construction. Built to withstand harsh environments, the MINI-MATE2 features a durable casing that protects it from physical impacts and environmental factors. This resilience ensures longevity, making it a cost-effective investment for any facility.

In addition, the MINI-MATE2 is designed with user-friendliness in mind. Its intuitive interface means that even technicians with limited experience can easily navigate its functionalities. Quick setup and straightforward operation allow for rapid adoption and extensive use in a variety of settings.

Finally, the MINI-MATE2 also includes built-in data logging capabilities. Users can record historical data for analysis and reporting purposes, which is essential for performing trend analysis and identifying potential issues before they escalate. By providing a comprehensive overview of system performance, the MINI-MATE2 empowers users to make informed decisions that can lead to improved energy efficiency and reduced operational costs.

Overall, the Emerson MINI-MATE2 is an indispensable tool for modern refrigeration and HVAC applications, combining cutting-edge technology, user-friendly design, and essential features to support efficient system management.
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