Emerson MINI-MATE2 user manual Equipment Inspection Upon Receipt, Installing the Ceiling Units

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Site Preparation and Installation

5.3Equipment Inspection Upon Receipt

When the unit arrives, do not uncrate equipment until it is close to its final location. All required assemblies are banded and shipped in corrugated containers. If you discover any damage when you uncrate the unit, report it to the shipper immediately. If you later find any concealed damage, report it to the shipper and to your Liebert supplier.

5.4Installing the Ceiling Units

! WARNING

Risk of ceiling collapse and heavy unit falling. Can cause building damage, serious injury or death.

Verify that the supporting roof structure is capable of supporting the weight of the unit(s) and the accessories during installation and service. (See 5.2 - Ceiling Unit Weights.)

Securely anchor the top ends of the suspension rods and verify that all nuts are tight.

The evaporator unit and indoor condensing unit are usually mounted above the ceiling and must be securely mounted to the roof structure. The ceiling and ceiling supports of existing buildings may require reinforcements. Be sure to follow all applicable national and local building codes. Use field-supplied threaded suspension rods and 3/8"–16 factory hardware kit.

Recommended clearance between ceiling grids and building structural members is unit height plus three inches (76.2mm).

Install the four field-supplied rods by suspending them from suitable building structural members. Locate the rods so that they will align with the four mounting holes in the flanges that are part of the unit base.

Using a suitable lifting device that is rated for the weight of the unit (see 5.2 - Ceiling Unit Weights), raise the unit up and pass the threaded rods through the four mounting holes in the flanges that are part of the unit base.

Attach the threaded rods to the unit flanges using the supplied nuts and grommets (see Figure 13). The rubber grommets provide vibration isolation.

1.Use the plain nuts to hold unit in place. Adjust these nuts so that the weight of the unit is supported evenly by the four rods, does not rest on the ceiling grid and is level.

NOTE

The units must be level in order to drain condensate properly.

2. Use the Nylock nuts to “jam” the plain nuts.

5.4.1Close Coupled Installations

If the evaporator and condensing units are to be mounted side-to-side (close coupled), hang each unit before connecting them together (see Figure 15). Align bolt holes in the condensing unit and in the evaporator. Insert rubber spacers and secure four (4) sets of hardware provided. Align the refrigerant connections and tighten them as described in 5.4.3 - Piping Connections and Coolant Requirements.

5.4.2Evaporator Air Distribution Filter Box

The optional filter box mounts directly to the return air opening of the evaporator. The filter box is supplied with 1" (25.4mm) duct flange connection, quantity two, 20" x 20" x 4" nominal

(508mm x 508mm x 102mm) filters and a 1" (25.4 mm) duct flange for use on the supply air opening. Filters are MERV 8 efficiency per ASHRAE Standard 52.2-2007.

NOTE

Do not operate the unit without filters installed in return air system.

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Liebert® Mini-Mate2™

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Contents Liebert Mini-Mate2 Page Table of Contents System Performance Microprocessor Controls Microprocessor ControlSystem OPERATION, Testing and Maintenance AlarmsTables Important Safety Instructions Liebert Mini-Mate2 Air-cooled systems-indoor centrifugal condensing units Product Model InformationPFH 0 67 a a L System configurations-50 Hz System configurations-60 HzIntroduction Chilled Water Units Standard FEATURES-5 TON SystemsEvaporator Section-Split System Condensing Unit Section-Split SystemSystem Controls Other Standard Control FeaturesSensors Switches and MotorsReheat HumidifierFree-Cooling Optional Configurations-Prop Fan Condensing UnitsOptional Configurations-Water/Glycol Condensing Units Optional Configurations-Chilled Water Units SHIP-LOOSE ACCESSORIES-FIELD-INSTALLED Ship-Loose Accessories-Field-Installed Room Preparation Installation ConsiderationsSite Preparation and Installation Air-cooled systems Location ConsiderationsCooling Units Ceiling Unit WeightsUnit weights Cooling DrycoolerEvaporator Air Distribution Filter Box Installing the Ceiling UnitsClose Coupled Installations Equipment Inspection Upon ReceiptEvaporator external static pressure Connections for Ducted SystemsPiping Connections and Coolant Requirements Drain Line Humidifier Water Supply LineCopper Pipe Recommended refrigerant line sizesEquivalent lengths for various pipe fittings, ft m Equivalent Pipe Liquid Suction Length, ft mVertical fall below evaporator Pipe length and condenser elevation relative to evaporatorVertical rise above evaporator/maximum Line charges refrigerant per 100 ft m of Type L copper tube Total refrigerant = Units and LinesQuick Connect Fittings Refrigerant chargeDPN000218 Electrical Connections Threaded rod and hardware kit installationControl Connections Power ConnectionsEvaporator unit electrical connections Close coupled installation Considerations for Specific Applications Piping ConnectionsDucting General ConsiderationsAIR-COOLED Dimensional Data AIR Cooled AIR-COOLED Model # 60Hz 50Hz Outdoor Air-Cooled Condensing Unit InstallationWeight, lb kg Rev Regulating Valve Water/Glycol Piping ConsiderationsCondensing Unit Fluid Requirements WATER/GLYCOL Dimensional Data WATER/GLYCOL DPN000214 Optional free-cooling coil 3-way valve on water/glycol units Hot Water Reheat CoilChecklist for Completed Installation Microprocessor Control Feature OverviewSetpoints Main Menu MenuDate Active AlarmsStatus Time2 C/F Degrees Setup OperationRestart Time Delay Show DIP SwitchCalibrate Sensors Change PasswordsSetup functions, default values and allowable ranges Function Default RangeAlarm default time delays Alarm EnableAlarm Time Delay Common Alarm EnableLCD Display Contrast Custom AlarmsStandard Custom Alarm Messages Custom TextSwitch settings wall box board Run Diagnostics Available On Rev 1.001.0 and higherEquipment Options Switches Equipment switch settings unit control boardTest Control Board Test OutputsControl menu Wall box board Control board-inside evaporatorSystem Performance Microprocessor Controls Temperature ControlHumidity Control Communications Load Control FeaturesHumidification Operation High Head Pressure Alarms Definitions and TroubleshootingAlarms Custom AlarmsAir-Cooled Systems TemperatureHumidifier Problem Alarm High Water AlarmOptional/Custom Alarms System OPERATION, Testing and Maintenance System TestingMaintenance and Component Operation Refrigeration System Blower SystemAir Distribution Blower RemovalAir-Cooled Condensing Units Glycol Solution MaintenanceDischarge Pressure Thermostatic Expansion ValveHot gas bypass Hot Gas BypassElectrical Failure Replacement ProceduresCompressor Replacement Mechanical FailureReplace a Failed Compressor Steam Generating Humidifier-Operation Procedures Amps Humidifier Circuit Board AdjustmentsHumidifier control board DIP switch settings Replacing the Humidifier CanisterMaintenance Inspection Checklist Troubleshooting TroubleshootingDisplay freezes Symptom Possible Cause Check Or Remedy Cooling cycle tooDisplay Problem ShortCare Ne tPpor t Is t Twor k

MINI-MATE2 specifications

The Emerson MINI-MATE2 is a cutting-edge temperature and pressure monitoring device specifically designed for the needs of the refrigeration and HVAC industries. Known for its reliability and user-friendly interface, this compact unit serves as a key tool for technicians and facility managers looking to optimize system performance while ensuring compliance with safety standards.

One of the main features of the MINI-MATE2 is its advanced digital display, which allows users to easily monitor and interpret temperature and pressure readings in real-time. Its highly responsive sensors ensure accurate data collection, vital for maintaining optimal operating conditions. Moreover, the device supports a wide range of refrigerants, making it versatile for different applications, from walk-in coolers to commercial refrigeration systems.

The MINI-MATE2 utilizes state-of-the-art technology to enhance efficiency and performance. Equipped with Bluetooth connectivity, it allows for wireless communication with mobile devices, enabling technicians to track readings and receive alerts remotely. This feature not only improves convenience but also helps in quick decision-making, ensuring timely interventions when anomalies are detected.

Another significant characteristic is its robust construction. Built to withstand harsh environments, the MINI-MATE2 features a durable casing that protects it from physical impacts and environmental factors. This resilience ensures longevity, making it a cost-effective investment for any facility.

In addition, the MINI-MATE2 is designed with user-friendliness in mind. Its intuitive interface means that even technicians with limited experience can easily navigate its functionalities. Quick setup and straightforward operation allow for rapid adoption and extensive use in a variety of settings.

Finally, the MINI-MATE2 also includes built-in data logging capabilities. Users can record historical data for analysis and reporting purposes, which is essential for performing trend analysis and identifying potential issues before they escalate. By providing a comprehensive overview of system performance, the MINI-MATE2 empowers users to make informed decisions that can lead to improved energy efficiency and reduced operational costs.

Overall, the Emerson MINI-MATE2 is an indispensable tool for modern refrigeration and HVAC applications, combining cutting-edge technology, user-friendly design, and essential features to support efficient system management.
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