Emerson MINI-MATE2 user manual Liebert Mini-Mate2

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Important Safety Instructions

! CAUTION

Risk of sharp edges, splinters and exposed fasteners. Can cause injury.

Only properly trained and qualified personnel wearing appropriate safety headgear, gloves, shoes and glasses should attempt to move the unit, lift it, remove packaging from or prepare the unit for installation.

NOTICE

Risk of leaking water. Can cause equipment and building damage.

Improper installation, application and service practices can result in water leakage from the unit. Do not mount this unit over equipment or furniture that can be damaged by leaking water. Install a watertight drain pan with a drain connection under the cooling unit and the ceiling mounted water/glycol condenser unit. Route the drain line to a frequently used maintenance sink so that running water can be observed and reported in a timely manner. Post a sign to alert people to report water flowing from the secondary drain pan. Emerson recommends installing monitored leak detection equipment for unit and supply lines and in the secondary drain pan. Check drain lines periodically for leaks, sediment buildup, obstructions, kinks and/or damage and verify that they are free running.

NOTICE

Risk of a leaking coil due to freezing and/or corrosion. Can cause equipment and building damage.

Cooling coils and piping systems that are connected to open cooling towers or other open water/glycol systems are at high risk for freezing and premature corrosion. Fluids in these systems must contain the proper antifreeze and inhibitors to prevent freezing and premature coil corrosion. The water or water/glycol solution must be analyzed by a competent water treatment specialist before startup to establish the inhibitor requirement. The water or water/glycol solution must be analyzed every six months to determine the pattern of inhibitor depletion. The complexity of water-caused problems and their correction makes it important to obtain the advice of a water treatment specialist and follow a regularly scheduled maintenance program.

NOTICE

Risk of damage from forklift. Can cause unit damage.

Keep tines of the forklift level and at a height suitable to fit below the skid and/or unit to prevent damage.

NOTICE

Risk of improper storage. Can cause unit damage.

Keep the Liebert Mini-Mate2 upright, indoors and protected from dampness, freezing temperatures and contact damage.

Liebert® Mini-Mate2

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Contents Liebert Mini-Mate2 Page Table of Contents Microprocessor Control System Performance Microprocessor ControlsAlarms System OPERATION, Testing and MaintenanceTables Important Safety Instructions Liebert Mini-Mate2 Product Model Information Air-cooled systems-indoor centrifugal condensing unitsPFH 0 67 a a L System configurations-60 Hz System configurations-50 HzIntroduction Standard FEATURES-5 TON Systems Evaporator Section-Split SystemCondensing Unit Section-Split System Chilled Water UnitsOther Standard Control Features System ControlsSwitches and Motors ReheatHumidifier SensorsFree-Cooling Optional Configurations-Prop Fan Condensing UnitsOptional Configurations-Water/Glycol Condensing Units Optional Configurations-Chilled Water Units SHIP-LOOSE ACCESSORIES-FIELD-INSTALLED Ship-Loose Accessories-Field-Installed Room Preparation Installation ConsiderationsSite Preparation and Installation Location Considerations Air-cooled systemsCeiling Unit Weights Unit weightsCooling Drycooler Cooling UnitsInstalling the Ceiling Units Close Coupled InstallationsEquipment Inspection Upon Receipt Evaporator Air Distribution Filter BoxConnections for Ducted Systems Piping Connections and Coolant Requirements Drain LineHumidifier Water Supply Line Evaporator external static pressureRecommended refrigerant line sizes Equivalent lengths for various pipe fittings, ft mEquivalent Pipe Liquid Suction Length, ft m Copper PipeVertical fall below evaporator Pipe length and condenser elevation relative to evaporatorVertical rise above evaporator/maximum Total refrigerant = Units and Lines Quick Connect FittingsRefrigerant charge Line charges refrigerant per 100 ft m of Type L copper tubeDPN000218 Threaded rod and hardware kit installation Electrical ConnectionsPower Connections Control ConnectionsEvaporator unit electrical connections Close coupled installation Piping Connections DuctingGeneral Considerations Considerations for Specific ApplicationsAIR-COOLED Dimensional Data AIR Cooled AIR-COOLED Model # 60Hz 50Hz Outdoor Air-Cooled Condensing Unit InstallationWeight, lb kg Rev Regulating Valve Water/Glycol Piping ConsiderationsCondensing Unit Fluid Requirements WATER/GLYCOL Dimensional Data WATER/GLYCOL DPN000214 Hot Water Reheat Coil Optional free-cooling coil 3-way valve on water/glycol unitsChecklist for Completed Installation Feature Overview Microprocessor ControlMain Menu Menu SetpointsActive Alarms StatusTime DateSetup Operation Restart Time DelayShow DIP Switch 2 C/F DegreesChange Passwords Setup functions, default values and allowable rangesFunction Default Range Calibrate SensorsAlarm Enable Alarm Time DelayCommon Alarm Enable Alarm default time delaysCustom Alarms Standard Custom Alarm MessagesCustom Text LCD Display ContrastRun Diagnostics Available On Rev 1.001.0 and higher Equipment Options SwitchesEquipment switch settings unit control board Switch settings wall box boardTest Outputs Test Control BoardControl menu Control board-inside evaporator Wall box boardSystem Performance Microprocessor Controls Temperature ControlHumidity Control Communications Load Control FeaturesHumidification Operation Alarms Definitions and Troubleshooting AlarmsCustom Alarms High Head PressureTemperature Humidifier Problem AlarmHigh Water Alarm Air-Cooled SystemsOptional/Custom Alarms System OPERATION, Testing and Maintenance System TestingMaintenance and Component Operation Blower System Air DistributionBlower Removal Refrigeration SystemGlycol Solution Maintenance Discharge PressureThermostatic Expansion Valve Air-Cooled Condensing UnitsHot Gas Bypass Hot gas bypassReplacement Procedures Compressor ReplacementMechanical Failure Electrical FailureReplace a Failed Compressor Steam Generating Humidifier-Operation Procedures Humidifier Circuit Board Adjustments Humidifier control board DIP switch settingsReplacing the Humidifier Canister AmpsMaintenance Inspection Checklist Troubleshooting TroubleshootingSymptom Possible Cause Check Or Remedy Cooling cycle too Display ProblemShort Display freezesNe t Ppor t Is tTwor k Care

MINI-MATE2 specifications

The Emerson MINI-MATE2 is a cutting-edge temperature and pressure monitoring device specifically designed for the needs of the refrigeration and HVAC industries. Known for its reliability and user-friendly interface, this compact unit serves as a key tool for technicians and facility managers looking to optimize system performance while ensuring compliance with safety standards.

One of the main features of the MINI-MATE2 is its advanced digital display, which allows users to easily monitor and interpret temperature and pressure readings in real-time. Its highly responsive sensors ensure accurate data collection, vital for maintaining optimal operating conditions. Moreover, the device supports a wide range of refrigerants, making it versatile for different applications, from walk-in coolers to commercial refrigeration systems.

The MINI-MATE2 utilizes state-of-the-art technology to enhance efficiency and performance. Equipped with Bluetooth connectivity, it allows for wireless communication with mobile devices, enabling technicians to track readings and receive alerts remotely. This feature not only improves convenience but also helps in quick decision-making, ensuring timely interventions when anomalies are detected.

Another significant characteristic is its robust construction. Built to withstand harsh environments, the MINI-MATE2 features a durable casing that protects it from physical impacts and environmental factors. This resilience ensures longevity, making it a cost-effective investment for any facility.

In addition, the MINI-MATE2 is designed with user-friendliness in mind. Its intuitive interface means that even technicians with limited experience can easily navigate its functionalities. Quick setup and straightforward operation allow for rapid adoption and extensive use in a variety of settings.

Finally, the MINI-MATE2 also includes built-in data logging capabilities. Users can record historical data for analysis and reporting purposes, which is essential for performing trend analysis and identifying potential issues before they escalate. By providing a comprehensive overview of system performance, the MINI-MATE2 empowers users to make informed decisions that can lead to improved energy efficiency and reduced operational costs.

Overall, the Emerson MINI-MATE2 is an indispensable tool for modern refrigeration and HVAC applications, combining cutting-edge technology, user-friendly design, and essential features to support efficient system management.