Omron ZS-MDC user manual Measuring Flatness, CH0 CH1 CH2 CH3 CH9

Page 66

Section 4 APPLICATION SETTING

Section 4

Measuring Flatness

Measuring Flatness

This is an example of how to measure the height at 9 locations on a workpiece, and calculate the difference (max. value - min. value) between each measured point. [MAX- MIN] is used as the operation mode.

Input A Input B Input C

Input I

Input A Input B Input C

 

Input I

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CH0 CH1 CH2 CH3

CH9

The operation and/or measurement results are output as judgement output or linear output.

For details on how to connect and install the Sensor Heads and Sensor Controllers, refer to the “ZS-L User’s Manual”.

EXAMPLES

▲FUN Mode-[SENSING]-[SEL CH]

1. Assign the CH No. of the controller to inputs A to I to be used for the expression.

INPUT A : 1CH

INPUT B : 2CH

INPUT C: 3CH

INPUT D: 4CH

INPUT E : 5CH

INPUT F : 6CH

INPUT G: 7CH

INPUT H: 8CH

INPUT I : 9CH

 

1

INPUT A

2

INPUT B

 

 

 

 

 

3

INPUT C

 

 

 

 

 

 

 

4-10

ZS-MDC

User’s Manual

Page 65 Page 67
Image 66
Page 65 Page 67
Contents Smart Sensor How to Switch the Display Language to English IntroductionEction Smart Sensors Multi-Controller ZS-MDCRead and Understand this Document Suitability for USE Dimensions and Weights Installation Environment Power Supply and WiringOthers Precautions for Correct Use Installation SiteOrientation when Installing the Multi-Controller Maintenance and InspectionWarming Up Editors Note FormatMeaning of Symbols Visual AidsMemo Contents Introduction Contents Features Wide Range of Logic Operation Functions Multi-Controller FeaturesSupports Connection to Up to 9 Sensor Controllers Completely Digitally Based Logic Operation ProcessingSame Compact Size as Sensor Controller USB ConnectionDedicated Software SmartMonitor Zero Measurement of Stepped Workpieces Multi-Controller ApplicationsMeasurement of Workpiece Thickness at Multiple Locations Measurement of Average Workpiece HeightMeasurement of Workpiece Flatness Measurement of Workpiece StrainBatch-acquisition of Multi-point Measurement Data Gang-mounted Sensor Controllers can be set up State of gang-mounted Sensor Controllers can be monitoredBasic Configuration ZS-MDC11/MDC41Part Names and Functions LOW indicator Mode SwitchThreshold Selector Switch Pass indicatorMemo Installation & Connection Installation & ConnectionChecking the installation site About Installation and ConnectionChecking the installation environment About the power supplyMulti-Controller Attaching the ferrite coreInstalling the Multi-Controller About channel No. when controllers are gang-mountedCH0 CH1 CH2 CH3 CH9 Installing on the DIN track Installation procedurePFP-M Open the connector cover on the con- troller Removal procedureInstall the cover on the coupler of the controller Installation & Connection Installation Mounting on a panelAttached onto the panel from the front Install the Multi-Controller and SensorController with Panel Mount Adapters Hook the hooks of the mounting fixtureWiring the I/O cable About the I/O cableLinear output OUT3 Enable outputOUT4 Busy output Linear GNDCircuit Diagrams NPN type ZS-MDC11 Installation & ConnectionPNP type ZS-MDC41 Memo Setup Setting Flow Installation and ConnectionWhen a Problem Occurs About Setup Switching ModesBasic Knowledge for Operation FUN Mode Displays and Key OperationsPress function key 2 representing on Press the Menu key to return to the top menuVoltage Current RUN ModeThresh ResoluTeach Mode Teaching DirectList of Setting Items FUN ModeWhen TASK1 is selected COM Mode TimerAdjust SET NO-MEASWhen other than TASK1 is selected Bank SystemRUN Mode Teach ModeSelecting Tasks Setting Assignments Setting Logic Operation Methods Setting I/O Assignments Switching banks by external signal inputAbout Digital Output Changing Output AssignmentsChanging Linear Output Assignments TASK3 TASK4Memo Application Setting Examples Application Setting ExamplesApplication Setting ExamplesSelect TASK1 Set the expression of TASK1SENSING-CALC-CALC-MAX-MIN Measuring the Relative Difference between Steps ApplicationFollowing the same procedure as 2 to 3, set Up TASK3 Set the expression of TASK1To linear-output the operation result I/O SET-I/O SET-ANALOG Measuring the Reference Difference between Steps Following the same procedure as 2 to 3, set Up TASK2 Select TASK1 or TASK2 depending onDetails to be output Measuring Flatness CH0 CH1 CH2 CH3 CH9TASK12 TASK2 TASK34 TASK4 Input a Input B Input C Measuring the Average Height Average to ON, and other inputs to OFF Select TASK1 so that the average value can be linear-outputMeasuring the Twist of a Workpiece CH0 CH1 CH2 CH3 CH4Input X Input D Input Y Input C Select TASK3 so that the judgment on the twist can be output Select TASK3 so that the twist value can be linear-outputMeasuring the Warp of a Workpiece CH0 CH1 CH2 CH3Select TASK1 Application Setting Examples Select TASK2 so that the judgment on the warp can be output Select TASK2 so that the warp value can be linear-outputMemo Appendix Troubleshooting When all digits on the main display and sub-display blink Error Messages and CountermeasuresWhen Error Is Displayed on the Main Display OthersOr more of the rated measuring range Glossary Specifications and External Dimensions Multi-ControllerZS-MDC11 ZS-MDC41 PASS/LOWShock resistance destructive Panel Mount Adapters ZS-XPM1/XPM2RS-232C Cable for Connecting to a Personal Computer ZS-XRS2Controller Link Unit ZS-XCNVersion Up Information Ver1.00 to Ver1.50Ver1.50 to Ver2.00 Index Section IndexUSB Memo Revision History Z209-E1-01Terms and Conditions of Sale Omron Electronics LLC

ZS-MDC specifications

The Omron ZS-MDC is a sophisticated multi-functional device designed to enhance the efficiency and reliability of industrial automation systems. Equipped with a variety of features, this device caters to various applications including packaging, assembly, and material handling. Its versatility and advanced technology make it an ideal choice for industries seeking to optimize their operations.

One of the main features of the Omron ZS-MDC is its comprehensive sensor integration capability. The device can accommodate multiple sensors and actuators, allowing for flexible configurations tailored to specific applications. This modularity ensures that manufacturers can adapt the device to meet their unique requirements while maintaining high performance.

Another significant feature is the built-in communication interfaces. The ZS-MDC supports various communication protocols like EtherCAT, PROFINET, and Ethernet/IP, which makes it highly compatible with existing automation systems. This ability to seamlessly connect enhances overall system performance and facilitates real-time data exchange, allowing for improved monitoring, control, and diagnostics.

The device is also characterized by its robust design, built to withstand challenging industrial environments. With an IP67 rating, the ZS-MDC is resistant to dust and water, making it suitable for harsh conditions where exposure to contaminants is a concern. Additionally, its durable construction ensures longevity and reduces the need for frequent maintenance, translating to cost savings for manufacturers.

Technologically, the Omron ZS-MDC incorporates advanced processing capabilities enabling it to handle complex tasks with ease. It features high-speed processing and data handling, reducing response times in critical applications. This performance is further enhanced by the integration of intelligent algorithms that enable predictive maintenance and failure detection, ultimately leading to minimized downtime.

User-friendliness is another key characteristic of the ZS-MDC. The device is designed with an intuitive user interface that simplifies configuration and monitoring, thereby reducing the time and expertise required for setup. Moreover, it supports remote access functionality, allowing operators to manage and troubleshoot the device from anywhere, which boosts overall operational efficiency.

In summary, the Omron ZS-MDC stands out with its versatile sensor integration, robust communication capabilities, durable design, advanced processing, and user-friendly interface. These features make it a valuable asset in the realm of industrial automation, helping businesses drive productivity and enhance operational reliability.
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