Omron ZS-MDC user manual Measurement of Workpiece Flatness, Measurement of Workpiece Strain

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Section 1

Multi-Controller Applications

●Measurement of Workpiece Flatness

Logic operations can be performed on measured values obtained from multiple Sensor Controllers to measure the flatness of workpieces.

●Measurement of Workpiece Strain

Logic operations can be performed on measured values obtained from multiple Sensor Controllers to measure the waviness, flexure, twist, and warp of steel plate and other workpieces.

●Batch-acquisition of Multi-point Measurement Data

Communications commands can be used to batch-acquire the measurement results of gang-mounted Sensor Controllers.

About Digital Output p.3-17

You can also use the optional software “SmartMonitor Zero” to batch-display on the digital displays and batch-log measurement results.

Section 1 FEATURES

SmartMonitor Zero

(sold separately)

ZS-MDC

User’s Manual

1-5

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Page 18 Page 20
Contents Smart Sensor Introduction How to Switch the Display Language to EnglishSmart Sensors Multi-Controller ZS-MDC EctionRead and Understand this Document Suitability for USE Dimensions and Weights Power Supply and Wiring Installation EnvironmentOthers Installation Site Precautions for Correct UseMaintenance and Inspection Orientation when Installing the Multi-ControllerWarming Up Format Editors NoteVisual Aids Meaning of SymbolsMemo Contents Introduction Contents Features Completely Digitally Based Logic Operation Processing Multi-Controller FeaturesSupports Connection to Up to 9 Sensor Controllers Wide Range of Logic Operation FunctionsUSB Connection Same Compact Size as Sensor ControllerDedicated Software SmartMonitor Zero Measurement of Average Workpiece Height Multi-Controller ApplicationsMeasurement of Workpiece Thickness at Multiple Locations Measurement of Stepped WorkpiecesMeasurement of Workpiece Strain Measurement of Workpiece FlatnessBatch-acquisition of Multi-point Measurement Data State of gang-mounted Sensor Controllers can be monitored Gang-mounted Sensor Controllers can be set upZS-MDC11/MDC41 Basic ConfigurationPart Names and Functions Pass indicator Mode SwitchThreshold Selector Switch LOW indicatorMemo Installation & Connection Installation & ConnectionAbout the power supply About Installation and ConnectionChecking the installation environment Checking the installation siteAttaching the ferrite core Multi-ControllerAbout channel No. when controllers are gang-mounted Installing the Multi-ControllerCH0 CH1 CH2 CH3 CH9 Installation procedure Installing on the DIN trackPFP-M Removal procedure Open the connector cover on the con- trollerInstall the cover on the coupler of the controller Installation & Connection Mounting on a panel InstallationHook the hooks of the mounting fixture Install the Multi-Controller and SensorController with Panel Mount Adapters Attached onto the panel from the frontAbout the I/O cable Wiring the I/O cableLinear GND OUT3 Enable outputOUT4 Busy output Linear outputNPN type ZS-MDC11 Installation & Connection Circuit DiagramsPNP type ZS-MDC41 Memo Setup Installation and Connection Setting FlowWhen a Problem Occurs Switching Modes About SetupBasic Knowledge for Operation Displays and Key Operations FUN ModePress the Menu key to return to the top menu Press function key 2 representing onResolu RUN ModeThresh Voltage CurrentTeaching Direct Teach ModeFUN Mode List of Setting ItemsWhen TASK1 is selected SET NO-MEAS TimerAdjust COM ModeBank System When other than TASK1 is selectedTeach Mode RUN ModeSelecting Tasks Setting Assignments Setting Logic Operation Methods Switching banks by external signal input Setting I/O AssignmentsTASK3 TASK4 Changing Output AssignmentsChanging Linear Output Assignments About Digital OutputMemo Application Setting Examples Application Setting ExamplesExamples Application SettingSet the expression of TASK1 Select TASK1SENSING-CALC-CALC-MAX-MIN Application Measuring the Relative Difference between StepsSet the expression of TASK1 Following the same procedure as 2 to 3, set Up TASK3To linear-output the operation result I/O SET-I/O SET-ANALOG Measuring the Reference Difference between Steps Select TASK1 or TASK2 depending on Following the same procedure as 2 to 3, set Up TASK2Details to be output CH0 CH1 CH2 CH3 CH9 Measuring FlatnessTASK12 TASK2 TASK34 TASK4 Input a Input B Input C Measuring the Average Height Select TASK1 so that the average value can be linear-output Average to ON, and other inputs to OFFCH0 CH1 CH2 CH3 CH4 Measuring the Twist of a WorkpieceInput X Input D Input Y Input C Select TASK3 so that the twist value can be linear-output Select TASK3 so that the judgment on the twist can be outputCH0 CH1 CH2 CH3 Measuring the Warp of a WorkpieceSelect TASK1 Application Setting Examples Select TASK2 so that the warp value can be linear-output Select TASK2 so that the judgment on the warp can be outputMemo Appendix Troubleshooting Others Error Messages and CountermeasuresWhen Error Is Displayed on the Main Display When all digits on the main display and sub-display blinkOr more of the rated measuring range Glossary Multi-Controller Specifications and External DimensionsPASS/LOW ZS-MDC11 ZS-MDC41Shock resistance destructive ZS-XPM1/XPM2 Panel Mount AdaptersZS-XRS2 RS-232C Cable for Connecting to a Personal ComputerZS-XCN Controller Link UnitVer1.00 to Ver1.50 Version Up InformationVer1.50 to Ver2.00 Section Index IndexUSB Memo Z209-E1-01 Revision HistoryTerms and Conditions of Sale Omron Electronics LLC

ZS-MDC specifications

The Omron ZS-MDC is a sophisticated multi-functional device designed to enhance the efficiency and reliability of industrial automation systems. Equipped with a variety of features, this device caters to various applications including packaging, assembly, and material handling. Its versatility and advanced technology make it an ideal choice for industries seeking to optimize their operations.

One of the main features of the Omron ZS-MDC is its comprehensive sensor integration capability. The device can accommodate multiple sensors and actuators, allowing for flexible configurations tailored to specific applications. This modularity ensures that manufacturers can adapt the device to meet their unique requirements while maintaining high performance.

Another significant feature is the built-in communication interfaces. The ZS-MDC supports various communication protocols like EtherCAT, PROFINET, and Ethernet/IP, which makes it highly compatible with existing automation systems. This ability to seamlessly connect enhances overall system performance and facilitates real-time data exchange, allowing for improved monitoring, control, and diagnostics.

The device is also characterized by its robust design, built to withstand challenging industrial environments. With an IP67 rating, the ZS-MDC is resistant to dust and water, making it suitable for harsh conditions where exposure to contaminants is a concern. Additionally, its durable construction ensures longevity and reduces the need for frequent maintenance, translating to cost savings for manufacturers.

Technologically, the Omron ZS-MDC incorporates advanced processing capabilities enabling it to handle complex tasks with ease. It features high-speed processing and data handling, reducing response times in critical applications. This performance is further enhanced by the integration of intelligent algorithms that enable predictive maintenance and failure detection, ultimately leading to minimized downtime.

User-friendliness is another key characteristic of the ZS-MDC. The device is designed with an intuitive user interface that simplifies configuration and monitoring, thereby reducing the time and expertise required for setup. Moreover, it supports remote access functionality, allowing operators to manage and troubleshoot the device from anywhere, which boosts overall operational efficiency.

In summary, the Omron ZS-MDC stands out with its versatile sensor integration, robust communication capabilities, durable design, advanced processing, and user-friendly interface. These features make it a valuable asset in the realm of industrial automation, helping businesses drive productivity and enhance operational reliability.
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