Omron ZS-MDC user manual Suitability for USE

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Introduction

SUITABILITY FOR USE

THE PRODUCTS CONTAINED IN THIS DOCUMENT ARE NOT SAFETY RATED. THEY ARE NOT DESIGNED OR RATED FOR ENSURING SAFETY OF PERSONS, AND SHOULD NOT BE RELIED UPON AS A SAFETY COMPONENT OR PROTECTIVE DEVICE FOR SUCH PURPOSES.

Please refer to separate catalogs for OMRON’s safety rated products.

OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer’s application or use of the product.

At the customer’s request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use.

The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:

•Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this document.

•Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations.

•Systems, machines, and equipment that could present a risk to life or property.

Please know and observe all prohibitions of use applicable to the products.

NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.

PERFORMANCE DATA

Performance data given in this document is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability.

CHANGE IN SPECIFICATIONS

Product specifications and accessories may be changed at any time based on improvements and other reasons.

It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the product may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products.

Introduction

ZS-MDC

User’s Manual

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Contents Smart Sensor Introduction How to Switch the Display Language to EnglishSmart Sensors Multi-Controller ZS-MDC EctionRead and Understand this Document Suitability for USE Dimensions and Weights Others Installation EnvironmentPower Supply and Wiring Installation Site Precautions for Correct UseWarming Up Orientation when Installing the Multi-ControllerMaintenance and Inspection Format Editors NoteVisual Aids Meaning of SymbolsMemo Contents Introduction Contents Features Supports Connection to Up to 9 Sensor Controllers Multi-Controller FeaturesWide Range of Logic Operation Functions Completely Digitally Based Logic Operation ProcessingDedicated Software SmartMonitor Zero Same Compact Size as Sensor ControllerUSB Connection Measurement of Workpiece Thickness at Multiple Locations Multi-Controller ApplicationsMeasurement of Stepped Workpieces Measurement of Average Workpiece HeightBatch-acquisition of Multi-point Measurement Data Measurement of Workpiece FlatnessMeasurement of Workpiece Strain State of gang-mounted Sensor Controllers can be monitored Gang-mounted Sensor Controllers can be set upZS-MDC11/MDC41 Basic ConfigurationPart Names and Functions Threshold Selector Switch Mode SwitchLOW indicator Pass indicatorMemo Installation & Connection Installation & ConnectionChecking the installation environment About Installation and ConnectionChecking the installation site About the power supplyAttaching the ferrite core Multi-ControllerCH0 CH1 CH2 CH3 CH9 Installing the Multi-ControllerAbout channel No. when controllers are gang-mounted PFP-M Installing on the DIN trackInstallation procedure Install the cover on the coupler of the controller Open the connector cover on the con- trollerRemoval procedure Installation & Connection Mounting on a panel InstallationController with Panel Mount Adapters Install the Multi-Controller and SensorAttached onto the panel from the front Hook the hooks of the mounting fixtureAbout the I/O cable Wiring the I/O cableOUT4 Busy output OUT3 Enable outputLinear output Linear GNDNPN type ZS-MDC11 Installation & Connection Circuit DiagramsPNP type ZS-MDC41 Memo Setup Installation and Connection Setting FlowWhen a Problem Occurs Basic Knowledge for Operation About SetupSwitching Modes Displays and Key Operations FUN ModePress the Menu key to return to the top menu Press function key 2 representing onThresh RUN ModeVoltage Current ResoluTeaching Direct Teach ModeWhen TASK1 is selected List of Setting ItemsFUN Mode Adjust TimerCOM Mode SET NO-MEASBank System When other than TASK1 is selectedTeach Mode RUN ModeSelecting Tasks Setting Assignments Setting Logic Operation Methods Switching banks by external signal input Setting I/O AssignmentsChanging Linear Output Assignments Changing Output AssignmentsAbout Digital Output TASK3 TASK4Memo Application Setting Examples Application Setting ExamplesExamples Application SettingSet the expression of TASK1 Select TASK1SENSING-CALC-CALC-MAX-MIN Application Measuring the Relative Difference between StepsSet the expression of TASK1 Following the same procedure as 2 to 3, set Up TASK3To linear-output the operation result I/O SET-I/O SET-ANALOG Measuring the Reference Difference between Steps Details to be output Following the same procedure as 2 to 3, set Up TASK2Select TASK1 or TASK2 depending on CH0 CH1 CH2 CH3 CH9 Measuring FlatnessTASK12 TASK2 TASK34 TASK4 Input a Input B Input C Measuring the Average Height Select TASK1 so that the average value can be linear-output Average to ON, and other inputs to OFFCH0 CH1 CH2 CH3 CH4 Measuring the Twist of a WorkpieceInput X Input D Input Y Input C Select TASK3 so that the twist value can be linear-output Select TASK3 so that the judgment on the twist can be outputCH0 CH1 CH2 CH3 Measuring the Warp of a WorkpieceSelect TASK1 Application Setting Examples Select TASK2 so that the warp value can be linear-output Select TASK2 so that the judgment on the warp can be outputMemo Appendix Troubleshooting When Error Is Displayed on the Main Display Error Messages and CountermeasuresWhen all digits on the main display and sub-display blink OthersOr more of the rated measuring range Glossary Multi-Controller Specifications and External DimensionsPASS/LOW ZS-MDC11 ZS-MDC41Shock resistance destructive ZS-XPM1/XPM2 Panel Mount AdaptersZS-XRS2 RS-232C Cable for Connecting to a Personal ComputerZS-XCN Controller Link UnitVer1.50 to Ver2.00 Version Up InformationVer1.00 to Ver1.50 Section Index IndexUSB Memo Z209-E1-01 Revision HistoryTerms and Conditions of Sale Omron Electronics LLC

ZS-MDC specifications

The Omron ZS-MDC is a sophisticated multi-functional device designed to enhance the efficiency and reliability of industrial automation systems. Equipped with a variety of features, this device caters to various applications including packaging, assembly, and material handling. Its versatility and advanced technology make it an ideal choice for industries seeking to optimize their operations.

One of the main features of the Omron ZS-MDC is its comprehensive sensor integration capability. The device can accommodate multiple sensors and actuators, allowing for flexible configurations tailored to specific applications. This modularity ensures that manufacturers can adapt the device to meet their unique requirements while maintaining high performance.

Another significant feature is the built-in communication interfaces. The ZS-MDC supports various communication protocols like EtherCAT, PROFINET, and Ethernet/IP, which makes it highly compatible with existing automation systems. This ability to seamlessly connect enhances overall system performance and facilitates real-time data exchange, allowing for improved monitoring, control, and diagnostics.

The device is also characterized by its robust design, built to withstand challenging industrial environments. With an IP67 rating, the ZS-MDC is resistant to dust and water, making it suitable for harsh conditions where exposure to contaminants is a concern. Additionally, its durable construction ensures longevity and reduces the need for frequent maintenance, translating to cost savings for manufacturers.

Technologically, the Omron ZS-MDC incorporates advanced processing capabilities enabling it to handle complex tasks with ease. It features high-speed processing and data handling, reducing response times in critical applications. This performance is further enhanced by the integration of intelligent algorithms that enable predictive maintenance and failure detection, ultimately leading to minimized downtime.

User-friendliness is another key characteristic of the ZS-MDC. The device is designed with an intuitive user interface that simplifies configuration and monitoring, thereby reducing the time and expertise required for setup. Moreover, it supports remote access functionality, allowing operators to manage and troubleshoot the device from anywhere, which boosts overall operational efficiency.

In summary, the Omron ZS-MDC stands out with its versatile sensor integration, robust communication capabilities, durable design, advanced processing, and user-friendly interface. These features make it a valuable asset in the realm of industrial automation, helping businesses drive productivity and enhance operational reliability.
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