Lincoln Electric IM10018-A manual Idealarc DC-600 VRD, Safety Depends on You

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IM10018-A

IDEALARC® DC-600 VRD	December, 2010
	December, 2010

For use with machines having Code Numbers: 11598, 11613, 11707, 11725

Safety Depends on You

Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation

... and thoughtful operation on your part. DO NOT INSTALL,

OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READ- ING THIS MANUAL AND THE SAFETY PRECAUTIONS CON- TAINED THROUGHOUT. And,

most importantly, think before you act and be careful.

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DC-600 VRD

Equipped with VRD (VOLTAGE REDUCTION DEVICE) See Operation Section for an explanation.

IEC 60974-1 IP23

OPERATOR’S MANUAL

Copyright © Lincoln Global Inc.

• World's Leader in Welding and Cutting Products •

• Sales and Service through Subsidiaries and Distributors Worldwide •

Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

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Contents Idealarc DC-600 VRD Safety Depends on YouCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSafety On-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTAbLE of Contents TAbLE of Contents Technical Specifications Idealarc DC-600 VRD InstallationSafety Precautions Stacking Hole Stacking PinsElectric Shock can Kill Select Proper LocationInput Power Supply Connections Fuse and Wire SIzESElectrical Input Connections Ground ConnectionSee Machine Rating Plate for Required Input Supply Voltage Reconnect ProcedureELECTRODE, Work and #21 Lead Connections Output ConnectionsNections Auxiliary Power and Control CONTerminal Strip 1 T.S.1 Terminal Strip 2 T.S.2Fumes and Gases can be dangerous Electric Shock can killARC Rays can burn Operation Design Features and AdvantagesGeneral Description Recommended Processes and EQUIP- MentOutput Control Output Voltage Current OFF Input PowerOutput Terminals Input Power ON/OFF Switch Controls and SettingsPower Light NectionAuxiliary Power in MS-RECEP- Tacle For codes 11707 and above OVERLOAD, OVERCURRENT, and Fault ProtectionWelding Procedure Recommendations Remote Control of Machine OperationCV Mode CC ModeNA-3 Automatic Wire Feeder Operation Wire Feeders and Tractors AccessoriesField Installed Options Factory or Field Installed OptionsFigure C.2 MULTI-PROCESS Switch CAbLE Connections Accessories Safety Precautions Electric Shock can Kill 1MAINTENANCED-1Routine and Periodic Maintenance TROUbLESHOOTING Static-Sensitive Board can be damaged by static electricityDevices Handle only atOutput PRObLEMS TROUbLESHOOTING LOCAL/REMOTE Switch TROUbLESHOOTING Check all Three-Phase input Facility PRObLEMS Symptoms Welding PRObLEMS Poor arc characteristics in all processes Control P.C. bOARD BOARD TROUbLESHOOTING GuideConnecting Remote Output Control Rheostat to the Machine Checking Power ON/OFF Switch S1BOARD TROUbLESHOOTING Guide VRD P.C. bOARD Checking Output Control RHEO- Stat on Machine R1Diagrams Diagrams Diagrams Diagrams Feeder Connection of LN-742 to the DC-600 VRD Power SourceConnection of LN-7 to the DC-600 VRD Power Source 600 Connection of LN-8 or LN-9 to the DC-600 VRD Power SourceControl Cable Connection of NA-5/-5R to the DC-600 VRD Power Source Lincoln Wire DC-600 VRD Dimension Print with K817P Undercarriage DC-600 VRD Dimension Print with K842 Undercarriage Precaucion Warnung