Lincoln Electric IM10018-A Electrical Input Connections, Fuse and Wire SIzES, Ground Connection

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A-3

INSTALLATION

A-3

 

 

 

ELECTRICAL INPUT CONNECTIONS

Before installing the machine check that the input sup- ply voltage, phase, and frequency are the same as the voltage, phase, and frequency as specified on the welder Rating Plate located on the Case Back Assembly. Input power supply entry is through the hole in the Case Back Assembly. See Figure A.2 for the location of the machine’s input cable entry open- ing, Input Contactor (CR1), and reconnect panel assembly for dual voltage machines.

INPUT SUPPLY

 

CABLE ENTRY

INPUT

OPENING

CONTACTOR (CR1)

 

 

RECONNECT

 

PANEL ASSEMBLY

FIGURE A.2 - Rear Panel

FUSE AND WIRE SIzES

Protect the input circuit with the super lag fuses or delay type circuit breakers listed on the Technical Specifications page of this manual for the machine being used. They are also called inverse time or ther- mal/magnetic circuit breakers.

DO NOT use fuses or circuit breakers with a lower amp rating than recommended. This can result in “nui- sance” tripping caused by inrush current even when machine is not being used for welding at high output currents.

Use input and grounding wire sizes that meet local electrical codes or see the Technical Specifications page in this manual.

GROUND CONNECTION

Ground the frame of the machine. A ground terminal marked with the symbol () is located inside the Case Back of the machine near the input contac- tor. Access to the Input Box Assembly is at the upper rear of the machine. See your local and national elec- trical codes for proper grounding methods.

INPUT POWER SUPPLY CONNECTIONS

A qualified electrician should connect the input power supply leads.

1.Follow all national and local electrical codes.

2.Use a three-phase line.

3.Remove Input Access Door at upper rear of machine.

4.Follow Input Supply Connection Diagram located on the inside of the door.

5.Connect the three-phase AC power supply leads L1, L2, and L3 to the input contactor terminals in the Input Box Assembly by passing them thru the three aligned .50” diameter holes in the baffle and tighten them in the terminal connec- tors. Be sure to close the baffle by inserting the tab into the slot in the baffle. See Figure A.3.

INPUT

CONTACTOR (CR1)

INPUT POWER SUPPLY

CABLE WITH BUSHING

OR BOX CONNECTOR RECONNECT PANEL ASSEMBLY

FIGURE A.3 - Input Power Supply

Connections

IDEALARC® DC-600 VRD

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Contents Idealarc DC-600 VRD Safety Depends on YouCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSafety On-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTAbLE of Contents TAbLE of Contents Technical Specifications Idealarc DC-600 VRD InstallationSelect Proper Location Stacking Hole Stacking PinsSafety Precautions Electric Shock can KillGround Connection Fuse and Wire SIzESInput Power Supply Connections Electrical Input ConnectionsSee Machine Rating Plate for Required Input Supply Voltage Reconnect ProcedureELECTRODE, Work and #21 Lead Connections Output ConnectionsTerminal Strip 2 T.S.2 Auxiliary Power and Control CONNections Terminal Strip 1 T.S.1ARC Rays can burn Electric Shock can killFumes and Gases can be dangerous Recommended Processes and EQUIP- Ment Design Features and AdvantagesOperation General DescriptionOutput Terminals OFF Input PowerOutput Control Output Voltage Current Nection Controls and SettingsInput Power ON/OFF Switch Power LightAuxiliary Power in MS-RECEP- Tacle For codes 11707 and above OVERLOAD, OVERCURRENT, and Fault ProtectionCC Mode Remote Control of Machine OperationWelding Procedure Recommendations CV ModeNA-3 Automatic Wire Feeder Operation Factory or Field Installed Options AccessoriesWire Feeders and Tractors Field Installed OptionsFigure C.2 MULTI-PROCESS Switch CAbLE Connections Accessories Routine and Periodic Maintenance 1MAINTENANCED-1Safety Precautions Electric Shock can Kill TROUbLESHOOTING Handle only at Board can be damaged by static electricityStatic-Sensitive DevicesOutput PRObLEMS TROUbLESHOOTING LOCAL/REMOTE Switch TROUbLESHOOTING Check all Three-Phase input Facility PRObLEMS Symptoms Welding PRObLEMS Poor arc characteristics in all processes Control P.C. bOARD BOARD TROUbLESHOOTING GuideChecking Output Control RHEO- Stat on Machine R1 Checking Power ON/OFF Switch S1Connecting Remote Output Control Rheostat to the Machine BOARD TROUbLESHOOTING Guide VRD P.C. bOARDDiagrams Diagrams Diagrams Diagrams Feeder Connection of LN-742 to the DC-600 VRD Power SourceConnection of LN-7 to the DC-600 VRD Power Source 600 Connection of LN-8 or LN-9 to the DC-600 VRD Power SourceControl Cable Connection of NA-5/-5R to the DC-600 VRD Power Source Lincoln Wire DC-600 VRD Dimension Print with K817P Undercarriage DC-600 VRD Dimension Print with K842 Undercarriage Precaucion Warnung