Lincoln Electric IM10018-A Auxiliary Power and Control CON, Nections, Terminal Strip 1 T.S.1

Page 14

A-6

 

 

 

 

 

 

 

INSTALLATION

 

 

 

A-6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AUXILIARY POWER AND CONTROL CON-

 

 

 

 

 

 

 

PIN

 

LEAD NO.

 

FUNCTION

NECTIONS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

32

 

115 VAC(3)

Located at the left side of the front of the welder

 

 

 

 

B

 

 

GND

 

Chassis Connection

behind a hinged cover is a 115VAC duplex receptacle

 

C

 

2

 

Trigger Circuit

for auxiliary power (60 Hertz Models only). On the right

 

D

 

4

 

Trigger Circuit

side of the case front is a 14 Pin MS type receptacle

 

E

 

77

 

Output Control

for connection of auxiliary equipment such as wire

 

F

 

76

 

Output Control

feeders. Also, terminal strips with 115VAC and con-

 

G

 

75

 

Output Control

nections for auxiliary equipment are located behind the

 

H

 

21

 

(2)

hinged access panel on the right side of the case front.

 

 

 

Work Sense Connection

 

I

 

41

 

42 VAC

(see Auxiliary Power Table for details)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

J

 

31

 

115 VAC(3)

 

 

 

AUXILIARY POWER TAbLE

 

 

 

 

K

 

42

 

42 VAC

Voltage and Circuit Breaker Ratings at Auxiliary Power

 

 

 

 

L

 

---

 

---

 

 

 

Connections for Various Models

 

 

 

 

 

 

 

 

 

 

 

 

 

M

 

---

 

---

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Table for Codes 11598, 11613

 

Table for Codes 11707, 11725

 

 

N

 

---

 

---

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Auxiliary

 

60 Hz

 

50/60 Hz

 

Auxiliary

60 Hz

 

50/60 Hz

 

 

 

 

 

 

 

 

Power

 

Models

 

Models

 

Power

Models

 

Models

 

 

 

 

 

 

 

 

Connections

 

 

 

 

 

Connections

 

 

 

 

 

TERMINAL STRIPS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

At Duplex

 

15A

 

No Duplex

 

At Duplex

15A

 

No Duplex

 

 

 

 

 

 

 

 

Receptacle

 

115V

 

 

 

Receptacle

115V

 

 

 

 

Terminal strips are available behind the cover on the

 

 

 

 

 

 

 

 

 

 

 

 

 

Terminal strip

 

115V 15A

115V 15A

 

Terminal strip

115V 15A

115V 15A

 

case front to connect wire feeder control cables that

terminals 31 & 32

 

 

 

 

terminals 31 & 32

 

 

 

 

 

do not have a 14 Pin MS-type connector. These termi-

MS-Receptacle

 

115V 15A

115V 15A

 

MS-Receptacle

42V 10A

 

42V 10A

 

nals supply the connections as shown in the following

 

 

 

 

 

 

 

 

 

 

 

pins A & J

 

 

 

 

 

pins I & K

 

 

 

 

 

Terminal Strip charts. NOTE: There are two work

 

 

 

 

 

 

 

 

 

 

 

 

 

sense lead connection points on the terminal strip.

MS-Receptacle

 

42V 10A

 

42V 10A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Connect both the work sense lead #21 from the 14 pin

pins I & K

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

connector and #21 lead of the control cable to “-21”

115VAC DUPLEX RECEPTACLE (60 HERTz

when welding positive polarity or to “+21” when weld-

MODELS ONLY)

 

 

 

 

 

 

 

 

 

ing negative polarity.

 

The 115VAC duplex receptacle is protected by a 15

 

 

TERMINAL STRIP 1 (T.S.1)

Amp circuit breaker located on the nameplate. The

 

 

receptacle is a NEMA 5-15R.

 

 

 

 

 

 

Lead No.

 

Function

 

 

 

 

 

 

 

 

 

 

 

 

14 PIN MS TYPE RECEPTACLE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

75

 

 

Output Control

(For MS3106A-20-27PX Plug.

 

L.E.C. Part #S12020-32)

 

 

 

 

 

 

 

 

 

76

 

 

Output Control

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Refer to the Figure A.7 for the available circuits in the

 

 

 

77

 

 

Output Control

 

 

 

 

 

 

 

 

 

 

 

 

 

 

14 pin receptacle.

 

 

 

 

 

 

 

 

 

 

 

TERMINAL STRIP 2 (T.S.2)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

42 VAC is available at receptacle pins I and K.

 

 

 

 

 

 

 

Lead No.

 

 

Function

A 10 amp circuit breaker protects this circuit.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

+21

 

Work Connection (Electrode Negative)

On codes 11598 and 11613, 115 VAC is available at

 

 

 

-21

 

Work Connection (Electrode Positive)(2)

receptacle pins A and J. A 15 amp circuit breaker pro-

 

41

 

 

 

42 VAC

tects this circuit. (See Figure A.7 for pin allocation).

 

 

 

 

 

4

 

 

 

 

Trigger Circuit

Note that the 42 VAC and 115 VAC circuits are electri-

 

 

 

 

 

 

2

 

 

 

 

Trigger Circuit

cally isolated from each other.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

31

 

 

 

115 VAC(1)

 

 

 

 

 

FIGURE A.7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

32

 

 

 

115 VAC(1)

FRONT VIEW OF 14-PIN CONNECTOR RECEPTACLE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pin location for Codes 11598, 11613

Pin location for Codes 11707, 11725

 

(1)

115VAC circuit is on all models.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K=42

 

 

 

K=42

 

 

 

 

 

 

 

 

 

 

A=32

 

J=31

 

 

 

 

 

 

 

(2) As shipped from the factory Lead #21 from the 14 Pin connector

B=GND

 

 

 

I=41

 

B=GND

I=41

 

 

 

 

 

is connected to “-21” on the terminal strip (T.S.2). This is the con-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L

 

 

 

N

 

L

N

 

 

 

 

figuration for positive welding. If welding negative polarity, con-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

nect lead #21 to the “+21” connection point on the terminal strip

C=2

 

 

 

H=21

 

C=2

 

 

H=21

 

(T.S.2).

 

 

 

 

D=4

 

 

G=75

 

D=4

G=75

(3) 115VAC is not available at the 14 Pin connector on Codes 11707,

 

 

 

 

 

 

 

11725.

 

 

 

 

 

E=77

 

 

 

 

 

E=77

 

 

 

 

 

 

 

 

 

 

 

 

F=76

 

F=76

 

 

 

 

 

 

 

 

 

 

 

 

M

 

 

 

M

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IDEALARC® DC-600 VRD

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Image 14
Contents Safety Depends on You Idealarc DC-600 VRDSafety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiSafety Please Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTAbLE of Contents TAbLE of Contents Installation Technical Specifications Idealarc DC-600 VRDElectric Shock can Kill Stacking Hole Stacking PinsSafety Precautions Select Proper LocationElectrical Input Connections Fuse and Wire SIzESInput Power Supply Connections Ground ConnectionReconnect Procedure See Machine Rating Plate for Required Input Supply VoltageOutput Connections ELECTRODE, Work and #21 Lead ConnectionsTerminal Strip 1 T.S.1 Auxiliary Power and Control CONNections Terminal Strip 2 T.S.2ARC Rays can burn Electric Shock can killFumes and Gases can be dangerous General Description Design Features and AdvantagesOperation Recommended Processes and EQUIP- MentOutput Terminals OFF Input PowerOutput Control Output Voltage Current Power Light Controls and SettingsInput Power ON/OFF Switch NectionAuxiliary Power in MS-RECEP- Tacle OVERLOAD, OVERCURRENT, and Fault Protection For codes 11707 and aboveCV Mode Remote Control of Machine OperationWelding Procedure Recommendations CC ModeNA-3 Automatic Wire Feeder Operation Field Installed Options AccessoriesWire Feeders and Tractors Factory or Field Installed OptionsFigure C.2 MULTI-PROCESS Switch CAbLE Connections Accessories Routine and Periodic Maintenance 1MAINTENANCED-1Safety Precautions Electric Shock can Kill TROUbLESHOOTING Devices Board can be damaged by static electricityStatic-Sensitive Handle only atOutput PRObLEMS TROUbLESHOOTING LOCAL/REMOTE Switch TROUbLESHOOTING Check all Three-Phase input Facility PRObLEMS Symptoms Welding PRObLEMS Poor arc characteristics in all processes BOARD TROUbLESHOOTING Guide Control P.C. bOARDBOARD TROUbLESHOOTING Guide VRD P.C. bOARD Checking Power ON/OFF Switch S1Connecting Remote Output Control Rheostat to the Machine Checking Output Control RHEO- Stat on Machine R1Diagrams Diagrams Diagrams Diagrams Connection of LN-742 to the DC-600 VRD Power Source FeederConnection of LN-7 to the DC-600 VRD Power Source Connection of LN-8 or LN-9 to the DC-600 VRD Power Source 600Control Cable Connection of NA-5/-5R to the DC-600 VRD Power Source Lincoln Wire DC-600 VRD Dimension Print with K817P Undercarriage DC-600 VRD Dimension Print with K842 Undercarriage Precaucion Warnung