Lincoln Electric IM10018-A manual TROUbLESHOOTING

Page 31

E-4

TROUbLESHOOTING

E-4

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

PRObLEMS

POSSIbLE

(SYMPTOMS)

CAUSE

 

 

 

OUTPUT PRObLEMS

 

 

Input contactor (CR1) chatters.

1.

The input line voltage may be

 

 

 

 

 

 

low. Check all three phases.

 

 

 

2.

Make sure input line voltage

 

 

 

 

matches machine rating and

 

 

 

 

the reconnect panel is connect-

 

 

 

 

ed correctly for the line voltage.

 

 

 

 

 

 

Variable or sluggish welding arc.

1. Poor electrode or work lead con-

 

 

 

 

nection.

 

 

 

2.

Welding cables too small.

 

 

 

3.

Welding current or voltage too

 

 

 

 

low.

 

 

 

 

 

 

Output Control Pot. not functioning

1. LOCAL/REMOTE Switch (S3)

 

 

in “LOCAL” control.

 

faulty or in wrong position.

 

 

 

2.

Faulty OUTPUT CONTROL Pot.

 

 

 

 

 

 

No output control in “REMOTE”

1. LOCAL/REMOTE Switch (S3)

 

 

control.

 

faulty or in wrong position.

 

 

 

2.

Faulty Remote Control Unit.

 

 

 

 

 

 

 

115VAC duplex receptacle not

1.

115VAC Circuit Breaker tripped.

 

 

working. (60HZ machines only)

 

 

 

 

 

 

 

 

RECOMMENDED

COURSE OF ACTION

If all recommended possible areas of possible cause have been checked and the problem persists,

Contact your local Lincoln Authorized Field Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

IDEALARC® DC-600 VRD

Image 31
Contents Idealarc DC-600 VRD Safety Depends on YouCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSafety On-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTAbLE of Contents TAbLE of Contents Technical Specifications Idealarc DC-600 VRD InstallationSelect Proper Location Stacking Hole Stacking PinsSafety Precautions Electric Shock can KillGround Connection Fuse and Wire SIzESInput Power Supply Connections Electrical Input ConnectionsSee Machine Rating Plate for Required Input Supply Voltage Reconnect ProcedureELECTRODE, Work and #21 Lead Connections Output ConnectionsTerminal Strip 2 T.S.2 Auxiliary Power and Control CONNections Terminal Strip 1 T.S.1Fumes and Gases can be dangerous Electric Shock can killARC Rays can burn Recommended Processes and EQUIP- Ment Design Features and AdvantagesOperation General DescriptionOutput Control Output Voltage Current OFF Input PowerOutput Terminals Nection Controls and SettingsInput Power ON/OFF Switch Power LightAuxiliary Power in MS-RECEP- Tacle For codes 11707 and above OVERLOAD, OVERCURRENT, and Fault ProtectionCC Mode Remote Control of Machine OperationWelding Procedure Recommendations CV ModeNA-3 Automatic Wire Feeder Operation Factory or Field Installed Options AccessoriesWire Feeders and Tractors Field Installed OptionsFigure C.2 MULTI-PROCESS Switch CAbLE Connections Accessories Safety Precautions Electric Shock can Kill 1MAINTENANCED-1Routine and Periodic Maintenance TROUbLESHOOTING Handle only at Board can be damaged by static electricityStatic-Sensitive DevicesOutput PRObLEMS TROUbLESHOOTING LOCAL/REMOTE Switch TROUbLESHOOTING Check all Three-Phase input Facility PRObLEMS Symptoms Welding PRObLEMS Poor arc characteristics in all processes Control P.C. bOARD BOARD TROUbLESHOOTING GuideChecking Output Control RHEO- Stat on Machine R1 Checking Power ON/OFF Switch S1Connecting Remote Output Control Rheostat to the Machine BOARD TROUbLESHOOTING Guide VRD P.C. bOARDDiagrams Diagrams Diagrams Diagrams Feeder Connection of LN-742 to the DC-600 VRD Power SourceConnection of LN-7 to the DC-600 VRD Power Source 600 Connection of LN-8 or LN-9 to the DC-600 VRD Power SourceControl Cable Connection of NA-5/-5R to the DC-600 VRD Power Source Lincoln Wire DC-600 VRD Dimension Print with K817P Undercarriage DC-600 VRD Dimension Print with K842 Undercarriage Precaucion Warnung