Lincoln Electric IM10018-A manual Lincoln Wire

Page 50

IDEALARC® DC-600 VRD

CONNECTION OF DH-10 OR LN-10 TO THE DC-600 VRD POWER SOURCE WITH 14 PIN AMPHENOL

 

 

Do not operate with covers removed.

LINCOLN

WIRE

Disconnect power source before

servicing.

POWER SOURCE

FEEDER

Do not touch electrically live parts.

 

 

Only qualified persons should install, use or

 

 

 

 

 

 

service this machine.

 

 

 

 

N.E.

 

 

 

 

 

 

 

-

 

 

 

N.A. WELDING CABLE MUST BE SIZED FOR CURRENT

 

+

 

 

 

AND DUTY CYCLE OF APPLICATION.

 

 

9 PIN

 

N.B. DIAGRAM SHOWS ELECTRODE POSITIVE. TO

 

 

 

14 PIN

 

 

CHANGE POLARITY, TURN POWER "OFF",

 

 

 

 

 

REVERSE ELECTRODE AND WORK CABLES AT

 

 

 

AMPHENOL

AMPHENOL

 

 

POWER SOURCE.

 

 

 

 

 

 

 

N.C. PINS NOT LISTED ARE NOT CONNECTED

 

 

 

 

 

 

 

ON CABLE.

 

 

 

 

 

 

 

N.D. IF LEAD #21 IS TO BE CONNECTED TO THE

 

 

 

ELECTRODE CABLE

WIRE FEEDER

TERMINAL STRIP, CONNECT TO THE #21

 

 

 

 

 

TERMINAL THAT MATCHES WORK POLARITY.

 

 

 

TO WORK

INPUT CABLE

THIS CONNECTION MUST BE CHANGED WHENEVER

 

 

ASSEMBLY

THE ELECTRODE POLARITY IS CHANGED.

 

 

 

 

 

 

 

 

 

 

N.E. ILLUSTRATION DOES NOT NECESSARILY REPRESENT

FOR PROPER SETTINGS OF SWITCHES ON POWER SOURCE,

 

 

ACTUAL POSITION OF APPROPRIATE OUTPUT STUDS.

SEE POWER SOURCE OPERATING MANUAL.

 

 

 

REFER TO POWER SOURCE OPERATING MANUAL FOR

 

 

 

MORE INFORMATION.

 

 

 

 

 

 

 

 

 

 

FUNCTIONS ARE LISTED FOR REFERENCE

K=42

 

J

K=42

 

ONLY AND EACH MAY OR MAY NOT BE

A

 

J

 

A

PRESENT IN YOUR EQUIPMENT.

B=GND

 

I=41

I=41

 

B=GND

(SEE APPROPRIATE WIRING DIAGRAM)

 

 

PIN

LEAD

FUNCTION

C=2

 

H=21

H=21

 

C=2

B

GND

CHASSIS CONNECTION

 

 

 

 

 

 

 

 

C

2

TRIGGER CIRCUIT

L

 

N

N

 

L

D

4

TRIGGER CIRCUIT

D=4

 

G=75

 

 

D=4

E

77

OUTPUT CONTROL

 

 

G=75

 

 

F

76

OUTPUT CONTROL

E=77

M

F=76

F=76

M

E=77

G

75

OUTPUT CONTROL

14-SOCKET BOX RECEPTACLE,

FRONT VIEW

14-SOCKET BOX RECEPTACLE,

REAR VIEW

 

21

WORK

H

AND 14-PIN CABLE PLUG,

REAR VIEW

AND 14-PIN CABLE PLUG, FRONT VIEW

I

41

42V AC

 

 

 

 

 

 

K

42

42V AC

10-30-98F

 

 

 

S22980

F-10

DIAGRAMS

F-10

Image 50
Contents Safety Depends on You Idealarc DC-600 VRDSafety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiSafety Please Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTAbLE of Contents TAbLE of Contents Installation Technical Specifications Idealarc DC-600 VRDElectric Shock can Kill Stacking Hole Stacking PinsSafety Precautions Select Proper LocationElectrical Input Connections Fuse and Wire SIzESInput Power Supply Connections Ground ConnectionReconnect Procedure See Machine Rating Plate for Required Input Supply VoltageOutput Connections ELECTRODE, Work and #21 Lead ConnectionsTerminal Strip 1 T.S.1 Auxiliary Power and Control CONNections Terminal Strip 2 T.S.2ARC Rays can burn Electric Shock can killFumes and Gases can be dangerous General Description Design Features and AdvantagesOperation Recommended Processes and EQUIP- MentOutput Terminals OFF Input PowerOutput Control Output Voltage Current Power Light Controls and SettingsInput Power ON/OFF Switch NectionAuxiliary Power in MS-RECEP- Tacle OVERLOAD, OVERCURRENT, and Fault Protection For codes 11707 and aboveCV Mode Remote Control of Machine OperationWelding Procedure Recommendations CC ModeNA-3 Automatic Wire Feeder Operation Field Installed Options AccessoriesWire Feeders and Tractors Factory or Field Installed OptionsFigure C.2 MULTI-PROCESS Switch CAbLE Connections Accessories Routine and Periodic Maintenance 1MAINTENANCED-1Safety Precautions Electric Shock can Kill TROUbLESHOOTING Devices Board can be damaged by static electricityStatic-Sensitive Handle only atOutput PRObLEMS TROUbLESHOOTING LOCAL/REMOTE Switch TROUbLESHOOTING Check all Three-Phase input Facility PRObLEMS Symptoms Welding PRObLEMS Poor arc characteristics in all processes BOARD TROUbLESHOOTING Guide Control P.C. bOARDBOARD TROUbLESHOOTING Guide VRD P.C. bOARD Checking Power ON/OFF Switch S1Connecting Remote Output Control Rheostat to the Machine Checking Output Control RHEO- Stat on Machine R1Diagrams Diagrams Diagrams Diagrams Connection of LN-742 to the DC-600 VRD Power Source FeederConnection of LN-7 to the DC-600 VRD Power Source Connection of LN-8 or LN-9 to the DC-600 VRD Power Source 600Control Cable Connection of NA-5/-5R to the DC-600 VRD Power Source Lincoln Wire DC-600 VRD Dimension Print with K817P Undercarriage DC-600 VRD Dimension Print with K842 Undercarriage Precaucion Warnung