Lincoln Electric IM10018-A manual LOCAL/REMOTE Switch

Page 32

E-5

TROUbLESHOOTING

E-5

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

PRObLEMS

POSSIbLE

(SYMPTOMS)

CAUSE

 

 

 

OUTPUT PRObLEMS

 

 

 

Machine input contactor operates

1.

Place OUTPUT TERMINAL

 

 

but machine has no weld

 

Switch to “ON”, or install a

 

 

output.Fan runs and pilot light

 

jumper from #2 to #4 on

 

 

glows.

 

machine terminal strip. If

 

 

 

 

machine weld

output

is

 

 

 

 

restored the problem is in the

 

 

 

 

wire feeder or control cable.

 

 

 

 

2.

If remote control is not being

 

 

 

 

used make certain

the

 

 

 

 

LOCAL/REMOTE

SWITCH

 

 

 

 

(SW3) is in the "Local" position.

 

 

 

3.

Check 42V Circuit Breaker in

 

 

 

 

the front panel. Reset if neces-

 

 

 

 

sary.

 

 

 

 

 

4.

Check for loose or faulty weld

 

 

 

 

cable connections.

 

 

 

 

 

5.

Trigger circuit not working.

 

 

 

 

6.

If machine functions properly in

 

 

 

 

CV modes but not in CC mode,

 

 

 

 

check for loose connections at

 

 

 

 

VRD P.C. board.

 

 

 

 

 

 

 

 

 

 

1.

Check for faulty mode switch.

 

 

Red and Green lights do not come

 

 

 

 

 

 

on for approximately 5 seconds

2.

Check for loose connections at

 

 

when switching to or powering up

 

VRD P.C. board.

 

 

 

 

in CC mode.

 

 

 

 

 

 

 

3.

Possible bad VRD P.C. Board.

 

 

 

 

 

 

 

 

1.

Check to make sure output is

 

 

Both red and green lights stay on

 

not shorted (electrode touching

 

 

in CC mode well past the 5 second

 

work).

 

 

 

 

pretest time.

 

 

 

 

 

 

 

2.

If using an across the arc Wire

 

 

 

 

Feeder, remove the clamp from

 

 

 

 

the output stud until after the 5

 

 

 

 

second pretest is complete.

 

 

RECOMMENDED

COURSE OF ACTION

If all recommended possible areas of possible cause have been checked and the problem persists,

Contact your local Lincoln Authorized Field Service Facility.

3. Uncoil output cables.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

IDEALARC® DC-600 VRD

Image 32
Contents Safety Depends on You Idealarc DC-600 VRDSafety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiSafety Please Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTAbLE of Contents TAbLE of Contents Installation Technical Specifications Idealarc DC-600 VRDStacking Hole Stacking Pins Safety PrecautionsElectric Shock can Kill Select Proper LocationFuse and Wire SIzES Input Power Supply ConnectionsElectrical Input Connections Ground ConnectionReconnect Procedure See Machine Rating Plate for Required Input Supply VoltageOutput Connections ELECTRODE, Work and #21 Lead ConnectionsAuxiliary Power and Control CON NectionsTerminal Strip 1 T.S.1 Terminal Strip 2 T.S.2ARC Rays can burn Electric Shock can killFumes and Gases can be dangerous Design Features and Advantages OperationGeneral Description Recommended Processes and EQUIP- MentOutput Terminals OFF Input PowerOutput Control Output Voltage Current Controls and Settings Input Power ON/OFF SwitchPower Light NectionAuxiliary Power in MS-RECEP- Tacle OVERLOAD, OVERCURRENT, and Fault Protection For codes 11707 and aboveRemote Control of Machine Operation Welding Procedure RecommendationsCV Mode CC ModeNA-3 Automatic Wire Feeder Operation Accessories Wire Feeders and TractorsField Installed Options Factory or Field Installed OptionsFigure C.2 MULTI-PROCESS Switch CAbLE Connections Accessories Routine and Periodic Maintenance 1MAINTENANCED-1Safety Precautions Electric Shock can Kill TROUbLESHOOTING Board can be damaged by static electricity Static-SensitiveDevices Handle only atOutput PRObLEMS TROUbLESHOOTING LOCAL/REMOTE Switch TROUbLESHOOTING Check all Three-Phase input Facility PRObLEMS Symptoms Welding PRObLEMS Poor arc characteristics in all processes BOARD TROUbLESHOOTING Guide Control P.C. bOARDChecking Power ON/OFF Switch S1 Connecting Remote Output Control Rheostat to the MachineBOARD TROUbLESHOOTING Guide VRD P.C. bOARD Checking Output Control RHEO- Stat on Machine R1Diagrams Diagrams Diagrams Diagrams Connection of LN-742 to the DC-600 VRD Power Source FeederConnection of LN-7 to the DC-600 VRD Power Source Connection of LN-8 or LN-9 to the DC-600 VRD Power Source 600Control Cable Connection of NA-5/-5R to the DC-600 VRD Power Source Lincoln Wire DC-600 VRD Dimension Print with K817P Undercarriage DC-600 VRD Dimension Print with K842 Undercarriage Precaucion Warnung