Lincoln Electric IM10018-A manual TAbLE of Contents

Page 7

vi

TAbLE OF CONTENTS

vi

 

 

Page

 

Installation

Section A

 

Technical Specifications

A-1

 

Safety Precautions

A-2

 

Select Proper Location

A-2

 

Limit on Stacking

A-2

 

Stacking

A-2

 

Tilting

A-2

 

Electrical Input Connections

A-3

 

Fuses and Wire Sizes

A-3

 

Ground Connection

A-3

 

Input Power Supply Connections

A-3

 

Reconnect Procedure

A-4

 

Output Connections

A-5

 

Electrode, Work and #21 Lead

A-5

 

Auxiliary Power and Control Connections

A-6

 

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Operation

Section b

 

Safety Precautions

B-1

 

General Description

B-2

 

Recommended Processes and Equipment

B-2

 

Design Features and Advantages

B-2

 

Welding Capability

B-3

 

Meaning of Graphical Symbols on Case Front

B-3

 

Meaning of Graphical Symbols on Rating Plate

B-4

 

Meaning of Graphical Symbol for Ground Connection

B-4

 

Controls and Settings

B-4, B-5

 

Auxiliary Power in MS - Receptacle

B-5

 

Overload, Overcurrent and Fault Protection

B-6

 

VRD Voltage Reduction Device Operation

B-6

 

Operating Steps

B-7

 

Remote Control of Machine Operation

B-7

 

Welding Procedure Recommendations

B-7

 

Semi-Automatic and Automatic Wire Feeding

 

 

with a IDEALARC® DC-600 VRD and Wire Feeders

B-7

 

NA-3 Automatic Wire Feeder

B-8

 

NA-5 Automatic Wire Feeder

B-9

 

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Accessories

Section C

 

Wire Feeders and Tractors

C-1

 

Field Installed Options

C-1

 

Remote Output Control (K775 or K857)

C-1

 

Remote Control Adapter Cable (K864)

C-1

 

Undercarriages (K817P, K842)

C-1

 

Paralleling Kit (K1611-1)

C-1

 

TIG Module (K930-2)

C-1

 

Factory or Field Installed Options

C-1

 

Multi-Process Switch (K804-1)

C-1

 

Connections for Semi-Automatic or Automatic Wire Feeder Control

C-3

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Image 7
Contents Idealarc DC-600 VRD Safety Depends on YouCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSafety On-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTAbLE of Contents TAbLE of Contents Technical Specifications Idealarc DC-600 VRD InstallationSelect Proper Location Stacking Hole Stacking PinsSafety Precautions Electric Shock can KillGround Connection Fuse and Wire SIzESInput Power Supply Connections Electrical Input ConnectionsSee Machine Rating Plate for Required Input Supply Voltage Reconnect ProcedureELECTRODE, Work and #21 Lead Connections Output ConnectionsTerminal Strip 2 T.S.2 Auxiliary Power and Control CONNections Terminal Strip 1 T.S.1Fumes and Gases can be dangerous Electric Shock can killARC Rays can burn Recommended Processes and EQUIP- Ment Design Features and AdvantagesOperation General DescriptionOutput Control Output Voltage Current OFF Input PowerOutput Terminals Nection Controls and SettingsInput Power ON/OFF Switch Power LightAuxiliary Power in MS-RECEP- Tacle For codes 11707 and above OVERLOAD, OVERCURRENT, and Fault ProtectionCC Mode Remote Control of Machine OperationWelding Procedure Recommendations CV ModeNA-3 Automatic Wire Feeder Operation Factory or Field Installed Options AccessoriesWire Feeders and Tractors Field Installed OptionsFigure C.2 MULTI-PROCESS Switch CAbLE Connections Accessories Safety Precautions Electric Shock can Kill 1MAINTENANCED-1Routine and Periodic Maintenance TROUbLESHOOTING Handle only at Board can be damaged by static electricityStatic-Sensitive DevicesOutput PRObLEMS TROUbLESHOOTING LOCAL/REMOTE Switch TROUbLESHOOTING Check all Three-Phase input Facility PRObLEMS Symptoms Welding PRObLEMS Poor arc characteristics in all processes Control P.C. bOARD BOARD TROUbLESHOOTING GuideChecking Output Control RHEO- Stat on Machine R1 Checking Power ON/OFF Switch S1Connecting Remote Output Control Rheostat to the Machine BOARD TROUbLESHOOTING Guide VRD P.C. bOARDDiagrams Diagrams Diagrams Diagrams Feeder Connection of LN-742 to the DC-600 VRD Power SourceConnection of LN-7 to the DC-600 VRD Power Source 600 Connection of LN-8 or LN-9 to the DC-600 VRD Power SourceControl Cable Connection of NA-5/-5R to the DC-600 VRD Power Source Lincoln Wire DC-600 VRD Dimension Print with K817P Undercarriage DC-600 VRD Dimension Print with K842 Undercarriage Precaucion Warnung