Lincoln Electric IM10018-A manual Output Connections, ELECTRODE, Work and #21 Lead Connections

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A-5

INSTALLATION

A-5

 

 

 

OUTPUT CONNECTIONS

See Table A.1 for recommended IDEALARC® DC-600 VRD cable sizes for combined lengths of electrode and work cables.

TAbLE A.1

IDEALARC® DC-600 VRD Cable Sizes for Combined Lengths of Copper Electrode and Work

Cable at 100% Duty Cycle

Cable Length

Parallel Cables

Cable Size

 

 

 

Lengths up to 150 ft. (46m)

2

1/0 (53mm2)

 

 

 

150 ft.(46m) to 200 ft (61m)

2

2/0 (67mm2)

 

 

 

200 ft.(61m) to 250 ft.(76m)

2

3/0 (85mm2)

 

 

 

ELECTRODE, WORK AND #21 LEAD

CONNECTIONS

A. Connect Electrode and Work Leads to

Output Terminals.

1.Set the ON/OFF toggle switch to OFF.

2.Locate the retractable strain relief loops directly below the output terminals in the lower right and lower left corners of the Case Front Assembly. See Figure A.6.

3.Pull out the retractable strain relief loops.

4.Insert the electrode lead through the loop directly below the desired polarity (positive or negative). Pull through enough cable to reach the output terminals.

FIGURE A.6 - Output Terminals.

5.Connect electrode lead to the desired terminal (positive/negative).

6.Tighten the output terminal nut with a wrench.

7.Connect the work lead to the other output terminal following steps 4-6.

b. Connect #21 Work Sense Lead to Proper Terminal

There are two work sense lead connection points (+21 and -21) on terminal strip (T.S.2) located behind the hinged access panel on the right side of the case front. See 14 Pin MS Type Receptacle section or Terminal Strip Section for connection procedure.

IDEALARC® DC-600 VRD

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Contents Idealarc DC-600 VRD Safety Depends on YouCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSafety On-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTAbLE of Contents TAbLE of Contents Technical Specifications Idealarc DC-600 VRD InstallationSafety Precautions Stacking Hole Stacking PinsElectric Shock can Kill Select Proper LocationInput Power Supply Connections Fuse and Wire SIzESElectrical Input Connections Ground ConnectionSee Machine Rating Plate for Required Input Supply Voltage Reconnect ProcedureELECTRODE, Work and #21 Lead Connections Output ConnectionsNections Auxiliary Power and Control CONTerminal Strip 1 T.S.1 Terminal Strip 2 T.S.2Fumes and Gases can be dangerous Electric Shock can killARC Rays can burn Operation Design Features and AdvantagesGeneral Description Recommended Processes and EQUIP- MentOutput Control Output Voltage Current OFF Input PowerOutput Terminals Input Power ON/OFF Switch Controls and SettingsPower Light NectionAuxiliary Power in MS-RECEP- Tacle For codes 11707 and above OVERLOAD, OVERCURRENT, and Fault ProtectionWelding Procedure Recommendations Remote Control of Machine OperationCV Mode CC ModeNA-3 Automatic Wire Feeder Operation Wire Feeders and Tractors AccessoriesField Installed Options Factory or Field Installed OptionsFigure C.2 MULTI-PROCESS Switch CAbLE Connections Accessories Safety Precautions Electric Shock can Kill 1MAINTENANCED-1Routine and Periodic Maintenance TROUbLESHOOTING Static-Sensitive Board can be damaged by static electricityDevices Handle only atOutput PRObLEMS TROUbLESHOOTING LOCAL/REMOTE Switch TROUbLESHOOTING Check all Three-Phase input Facility PRObLEMS Symptoms Welding PRObLEMS Poor arc characteristics in all processes Control P.C. bOARD BOARD TROUbLESHOOTING GuideConnecting Remote Output Control Rheostat to the Machine Checking Power ON/OFF Switch S1BOARD TROUbLESHOOTING Guide VRD P.C. bOARD Checking Output Control RHEO- Stat on Machine R1Diagrams Diagrams Diagrams Diagrams Feeder Connection of LN-742 to the DC-600 VRD Power SourceConnection of LN-7 to the DC-600 VRD Power Source 600 Connection of LN-8 or LN-9 to the DC-600 VRD Power SourceControl Cable Connection of NA-5/-5R to the DC-600 VRD Power Source Lincoln Wire DC-600 VRD Dimension Print with K817P Undercarriage DC-600 VRD Dimension Print with K842 Undercarriage Precaucion Warnung