Lincoln Electric IM10018-A manual Accessories

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C-3

ACCESSORIES

C-3

 

 

 

12.Connect stick or air/carbon arc electrode and work cable. See Figure C.2.

Insert the electrode and work cables through the strain relief loop on the right side (facing the front of the machine) of the IDEALARC® DC-600 VRD.

Connect the electrode cable to the "Positive" ter- minal on the right side of the MULTI-PROCESS SWITCH.

Connect the work cable to the "Negative" terminal on the right side of the MULTI-PROCESS SWITCH.

NOTE: The instructions above are for connecting the stick polarity positive. To change the polarity, turn the IDEALARC® DC-600 VRD OFF, and reverse the cables.

NOTE: When it is not necessary to have separate ground cables for stick and semi-automatic or automatic welding, connect a jumper from the MULTI-PROCESS SWITCH "Work" terminal to the MULTI-PROCESS SWITCH "negative" termi- nal. See Figure C.2.

To operate the MULTI-PROCESS SWITCH, refer to the operating instructions on the switch nameplate.

CONNECTIONS FOR SEMI-AUTO- MATIC OR AUTOMATIC WIRE FEED- ER CONTROL

1.Set the IDEALARC® DC-600 VRD ON/OFF switch to OFF.

2.Set the IDEALARC® DC-600 VRD LOCAL/REMOTE switch to REMOTE.

3.Set the IDEALARC® DC-600 VRD OUTPUT TER- MINALS switch to REMOTE.

4.Set the IDEALARC® DC-600 VRD MODE switch to the welding process being used.

5.Refer to the proper connection diagram in the DIA- GRAMS section for more information.

IDEALARC® DC-600 VRD

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Contents Safety Depends on You Idealarc DC-600 VRDSafety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiSafety Please Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTAbLE of Contents TAbLE of Contents Installation Technical Specifications Idealarc DC-600 VRDElectric Shock can Kill Stacking Hole Stacking PinsSafety Precautions Select Proper LocationElectrical Input Connections Fuse and Wire SIzESInput Power Supply Connections Ground ConnectionReconnect Procedure See Machine Rating Plate for Required Input Supply VoltageOutput Connections ELECTRODE, Work and #21 Lead ConnectionsTerminal Strip 1 T.S.1 Auxiliary Power and Control CONNections Terminal Strip 2 T.S.2ARC Rays can burn Electric Shock can killFumes and Gases can be dangerous General Description Design Features and AdvantagesOperation Recommended Processes and EQUIP- MentOutput Terminals OFF Input PowerOutput Control Output Voltage Current Power Light Controls and SettingsInput Power ON/OFF Switch NectionAuxiliary Power in MS-RECEP- Tacle OVERLOAD, OVERCURRENT, and Fault Protection For codes 11707 and aboveCV Mode Remote Control of Machine OperationWelding Procedure Recommendations CC ModeNA-3 Automatic Wire Feeder Operation Field Installed Options AccessoriesWire Feeders and Tractors Factory or Field Installed OptionsFigure C.2 MULTI-PROCESS Switch CAbLE Connections Accessories Routine and Periodic Maintenance 1MAINTENANCED-1Safety Precautions Electric Shock can Kill TROUbLESHOOTING Devices Board can be damaged by static electricityStatic-Sensitive Handle only atOutput PRObLEMS TROUbLESHOOTING LOCAL/REMOTE Switch TROUbLESHOOTING Check all Three-Phase input Facility PRObLEMS Symptoms Welding PRObLEMS Poor arc characteristics in all processes BOARD TROUbLESHOOTING Guide Control P.C. bOARDBOARD TROUbLESHOOTING Guide VRD P.C. bOARD Checking Power ON/OFF Switch S1Connecting Remote Output Control Rheostat to the Machine Checking Output Control RHEO- Stat on Machine R1Diagrams Diagrams Diagrams Diagrams Connection of LN-742 to the DC-600 VRD Power Source FeederConnection of LN-7 to the DC-600 VRD Power Source Connection of LN-8 or LN-9 to the DC-600 VRD Power Source 600Control Cable Connection of NA-5/-5R to the DC-600 VRD Power Source Lincoln Wire DC-600 VRD Dimension Print with K817P Undercarriage DC-600 VRD Dimension Print with K842 Undercarriage Precaucion Warnung